Hi, Merlin, and list(s), the morganowners reply shown for context, and 
some of what I've found non-specific to my task shown for others who 
may have a use for it,

----- Original Message ----- 
From: Merlin Clark
To: [email protected]

Found this: http://www.mgs4u.com/fiberglass-tube-rod.htm 1 1/2 tube is 
only 1/8 thick, but I'd think you're going to glass it in anyway and 
would increase the thickness by doing so? Or go with a 1 1/4 and build 
it up to 1 1/2?
$12 for 4 feet.
Merlin



Cool site.  1/8" wall is ample for the application...

I'm actually needing a 2" OD but the PVC I used for a kludge to bypass 
the muffler is 1.5"ID/~2"OD - and their 6" sample pack (leaving me 
with lots of smaller samples) is only 9.50 (vs a 4' section, which 
leaves me with lots I doubt I'll use in my lifetime, at $26).  If I 
needed *really* stout pipe, they also make a 1/4" wall pipe (standard 
being 1/8") in longer lengths.  However, feeling around in the 
remainder of the spigot on the muffler suggests that the original 
wasn't 1/16" thick, even, so I expect that will be ample.

They're apparently a comms/electronics/HAM site, as there's lots of 
electronics/HAM-sounding stuff there - and a ham friend of mine tells 
me that it's not heat-rated stuff, so I'll have to keep looking...

Another source I uncovered is 
http://www.mesamarine.com/TridentPricing.html#Conn , where a 4" 
section is $8.  That will accomplish what I need, but shipping 
(haven't explored policy on either yet) might make the sample pack 
above cheaper, and have just that much more (don't know the 
merits/problems of using slightly longer and having it stick further 
into the muffler) length.  Given that it's Trident, there's an outside 
possibility that I could get it through Port Supply when I order the 
other stuff I need.  Update from when I started, they do have it, and 
offer a whopping 0.50 discount from Mesa's price...

Then, there's http://www.mcmaster.com/#fiberglass-tubing/=1qpbe8 - 
having ordered odd stuff from there before, I'm surprised I didn't 
think of them - but they only sell 5' lengths, and it's food-grade 
stuff, not exhaust hose, so, with an operating range of -50/+140F and 
a max temp of only 200F, that might not be a good place for it.  OT, 
they sell telflon strip which is great for sliders, which is one of 
the apps I used them for, and it's also where I got the parts for my 
fuel polishing system.

Yet another correspondent turned me on to vernatube 1100 series pipe. 
Here's one source: 
http://www.yachtsupplydepot.com/engine-parts-and-supplies/exhaust-risers-elbows-fittings-and-headers/centek-vernatube-1100-series-premium-high-temperature-fiberglass-marine-wet-exhaust-tube-2-inch-od/prod_16481.html
 
which has a large selection of diameters, not just the 2" shown in the 
URL.

I've also done a bunch of searching, and have reasonably conclusively 
determined that what we have currently is a Vernalift muffler, PN 
1500027, based on the specs and pix seen here: 
http://www.boatfix.com/catalog09/614.pdf .  It's available in various 
places from 121 (Port Supply, cheapest I've found so far) to close to 
200 at various other vendors.  Currently debating whether to replace 
it, or fabricate the new intake.  I'll make that decision when I pull 
it out (which I'd want to do anyway, to do the work more 
conveniently).

Thanks to all who suggested sources...

L8R

Skip

Morgan 461 #2
SV Flying Pig KI4MPC
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