On Tue, Jun 30, 2009 at 09:18:34AM -0400, [email protected] wrote:
> 
> Of course, "small" is relative, but Yandina uses wire size and length to
> limit current through her Combiners to protect the relay contacts quite
> successfully.

This, of course, does not prove much. I knew a fellow in California,
back in my racing days, who had built a steam engine into his Corvette:
he got great bottom-end acceleration, excellent fuel economy, and a pile
of bragging rights - but for some reason, most other Corvette owners
refused to follow his lead. Hard to imagine why...

Ahmet's suggested approach will work in some sense - but will fail (just
like the above scenario) in many other important ways. For example, in a
real-life situation, a watermaker might draw 20A; /ceteris paribus/,
both batteries would normally have that drawn from each of them (since
they are in series.) However, since that long-wire resistor would now be
in series with the "second" battery, that battery will not be able to
supply its share - some of the voltage would drop across that resistor,
and in a high-current situation, every fraction of a volt makes a huge
difference. In fact, the drop may be enough that, as a percentage of the
total circuit resistance, the load (i.e., the watermaker) would get
essentially nothing from that battery.

Even if we assume that the resistor is only part of the charging
circuit, there's still a fatal flaw in it: trying to charge that second
battery in parallel with the first would produce minimal or no results.
That resistor will not only limit the charge current that could possibly
flow into that battery - it will also create a voltage drop that would
prevent that battery from charging. E.g., 25' of 18ga has just under .2
ohms of resistance; assuming that the battery has an internal resistance
of about .1 ohms (a reasonable assumption, given the max no-regulation
currents I've seen in boat charging systems with large alternators),
this would cut the total current down to 48A - and drops 4.8 of that
14.4V across that resistor (and dissipating some 70W across that wire in
the process. Barbecue, anyone?) Even if it doesn't catch fire, that
battery will never charge.

Lastly, to counter the possible argument of voltage sensing at the
battery terminals and regulating based on that: if that is done with the
second battery, with its built-in voltage drop, then the first battery
(and indeed every other battery in that circuit) will be _over_charged
by that amount - instantly cooking any gel cells and severely
overheating any lead-acid types.

In short (as the comic routine goes, "why did I say 'SHORT'?"), I
believe that adding any significant series resistance to a charging
circuit is a truly bad idea for many, many reasons - some of which I've
enumerated here.

> While arc welding the arc produces enough heat to melt the electrode wire,
> however, when the electrode sticks to the weld pool and the arc is quenched
> the current is not enough to melt the wire.
 
Norm, I don't want to sound disagreeable, but I do disagree: I happen to
be a certified welder, and the above is most emphatically _not_ true. A
"drag"-type rod, such as the very commonly used 6010, or the 7024, is
specifically intended for burying in the weld pool - and they continue
to melt just fine when they do. Many rods that aren't intended for
dragging can also be used that way, at their rated working current.
 

-- 
* Ben Okopnik * Editor-in-Chief, Linux Gazette * http://LinuxGazette.NET *
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