That's really interesting, Louis.

Tim

Sent from my iPhone

On May 18, 2012, at 3:43 PM, "Louis Aull" <aul...@comcast.net> wrote:

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> Bill,
> 
> 
> 
> A lute rib tapers at each end, which means the outer fibers that would have
> made it down to the fastening point on each end are cut. As a result, there
> is no circular binding force to hold them down like the center fibers of the
> rib have. As the wood naturally tries to straighten out of its bend, the
> scallop occurs since there is nothing to stop the outer fibers from
> straightening. To enhance this naturally, don't bend the rib completely to
> the form, and use some force to pull the rib onto the form to complete the
> curve. The edges will curl up away from the form more. To defeat this, over
> bend and heat twice so the rib is over curved, and the scallop will lay flat
> when forced onto the form. Cut the rib roughly to shape before bending .
> Another trick is to fasten the rib at each end on the form and use a heat
> gun on the outer edges of the rib. The heat will cause the bent curve on the
> outer portions to relax and the rib will curl up more. All these methods
> produce a mild scallop. It helps to bend all the ribs before installing them
> so they are consistent and will meet up on the form. For a brutal scallop,
> you would need a shaped forming iron to force the complex curve (yuk). The
> thinner the rib, the more the scallop. However, get too thin and you risk
> plastic deformation of the shell at the neck block, and the neck will come
> forward, ruining the action.
> 
> 
> 
> I use aircraft silk on the back of rib joints and have never had one crack.
> I can actually heat the inside of the shell before putting on the soundboard
> to relax out any stress in the shell. This also enhances the scallop.
> 
> 
> 
> I have seen lutes (60's and 70's) where the maker made the ribs thick and
> scraped the scallop out.
> 
> 
> 
> Louis Aull
> 
> Phone: 770.978.1872
> 
> Fax: 866.496.4294
> 
> Cell:404.932.1614
> 
> LOGO3
> 
> 
> 
> 
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> <p class=MsoNormal>Bill,<o:p></o:p></p>
> 
> <p class=MsoNormal><o:p>&nbsp;</o:p></p>
> 
> <p class=MsoNormal>A lute rib tapers at each end, which means the outer fibers
> that would have made it down to the fastening point on each end are cut. As a
> result, there is no circular binding force to hold them down like the center 
> fibers
> of the rib have. As the wood naturally tries to straighten out of its bend, 
> the
> scallop occurs since there is nothing to stop the outer fibers from
> straightening. To enhance this naturally, don&#8217;t bend the rib completely
> to the form, and use some force to pull the rib onto the form to complete the 
> curve.
> The edges will curl up away from the form more. To defeat this, over bend and
> heat twice so the rib is over curved, and the scallop will lay flat when 
> forced
> onto the form. Cut the rib roughly to shape before bending . Another trick is
> to fasten the rib at each end on the form and use a heat gun on the outer 
> edges
> of the rib. The heat will cause the bent curve on the outer portions to relax
> and the rib will curl up more. All these methods produce a mild scallop. It
> helps to bend all the ribs before installing them so they are consistent and
> will meet up on the form. For a brutal scallop, you would need a shaped 
> forming
> iron to force the complex curve (yuk). The thinner the rib, the more the
> scallop. However, get too thin and you risk plastic deformation of the shell 
> at
> the neck block, and the neck will come forward, ruining the 
> action.<o:p></o:p></p>
> 
> <p class=MsoNormal><o:p>&nbsp;</o:p></p>
> 
> <p class=MsoNormal>I use aircraft silk on the back of rib joints and have 
> never
> had one crack. I can actually heat the inside of the shell before putting on
> the soundboard to relax out any stress in the shell. This also enhances the
> scallop.<o:p></o:p></p>
> 
> <p class=MsoNormal><o:p>&nbsp;</o:p></p>
> 
> <p class=MsoNormal>I have seen lutes (60&#8217;s and 70&#8217;s) where the
> maker made the ribs thick and scraped the scallop out.<o:p></o:p></p>
> 
> <p class=MsoNormal><o:p>&nbsp;</o:p></p>
> 
> <p class=MsoNormal><span 
> style='font-size:10.0pt;font-family:"Arial","sans-serif"'>Louis
> Aull<o:p></o:p></span></p>
> 
> <p class=MsoNormal><span 
> style='font-size:10.0pt;font-family:"Arial","sans-serif"'>Phone:
> 770.978.1872</span><o:p></o:p></p>
> 
> <p class=MsoNormal><span 
> style='font-size:10.0pt;font-family:"Arial","sans-serif"'>Fax:
> 866.496.4294<o:p></o:p></span></p>
> 
> <p class=MsoNormal><span 
> style='font-size:10.0pt;font-family:"Arial","sans-serif"'>Cell:404.932.1614&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;
> </span><o:p></o:p></p>
> 
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> alt=LOGO3><o:p></o:p></span></p>
> 
> <p class=MsoNormal><o:p>&nbsp;</o:p></p>
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> 
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> 
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