> 
> And just to recap, rebooting a RAID comprising of /dev/sd[abcd]3, when
> /dev/sda3 is being rebuilt, results in a boot that drops into the initramfs 
> shell
> because it appears that mdadm tries to add /dev/sda3 first then rejects the
> other 3 disks because they say /dev/sda3 is inconsistent (which it is).
> 

This is all fixed now. The problem was that the mdadm superblock was 0.9 and 
because the total /dev/sd[a-d] disk sizes were an exact multiple of the 
partition granularity, mdadm could see the superblock in the right place (end 
of disk for 0.9) on both /dev/sd[a-d]3, and /dev/sd[a-d], and got quite upset 
when it used /dev/sd[a-d]. I shrunk the partitions a bit and zeroed the 
/dev/sd[a-d] 'superblock' that was leftover and it boots cleanly every time now.

The 'when /dev/sda3 is being rebuilt' was a red herring - that just happened to 
be the case each time I booted.

Also, I think I asked somewhere if you could store data in the bios boot 
partition too. It doesn't work as grub-install stomps all over your data.

James

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