On 3/15/19 9:09 PM, George Rimakis wrote:
Hi all,

Sorry to bombard the list with DVI related posts, but I am having an issue.

So, I have two DVI’s one with two drives, one with one.

At first I used the DVI with one drive, was able to format the boot disk, and 
make a copy. After that I am not able to format any additional disks. I just 
get a Format Failed error.

I tried the second DVI, and only one of the two drives can format the disks. 
They all can read and write to disks that are formatted however.

I took them apart and cleaned the heads with isopropyl, but nothing has changed.

Does any have experience with 180k drives like this being unable to format, but 
otherwise appearing fine?

~George

First just make sure you are using SD or DD disks (360K) not HD (1.2M).

Other than that there are many age related failure points on all old floppy drives.

Make sure all the mechanicals are good obviously.

The rpm adjustment is easy, as there is a strobe sticker on the main spindle and a trim pot on the spindle motor driver board (there is also a trim pot on the main board, don't tough that one)
https://photos.app.goo.gl/jbBSq96GExzKCw727
https://photos.app.goo.gl/Ww6o6fXGzDfuTAcP9

For radial alignment, if you have an old 386-486 era machine (so it has a floppy controller that's old enough) you can try this method using ImageDisk:
https://www.classic-computers.org.nz/blog/2010-06-28-alignment-tandon-m100.htm
Note this method relies on having a disk that you believe has proper alignment to start with, to use as a reference. It can't be one you formatted in the drive previously, or in any other old questionable drive. Ideally it should be a few different commercially produced disks that previous owners probably never re-formatted.

That's about all the low hanging fruit other than you could try replacing the electrolytic caps and just visually inspect traces.. Beyond that you need to know how to actually diagnose electronics to find components that have gone bad.

Now here's a question for the group...
Drives had to have the radial alignment calibrated very exactly at the factory using special alignment disks, and then locked down for all time right?

I wonder if the plastic sheets that all disks are made of have shrunk at all over 30-40 years, making the *disks* out of alignment, causing people to take technically proper drives and move them actually out of the proper spec, so that they can read 40 year old disks??

(Or more specifically, 40 year old formatting. Even if the mylar sheet has shrunk, it would still format to spec again just fine, by just formatting it today in a properly aligned drive.)

If this idea is true, then I guess everyone should try to keep one out-of-spec drive just for reading old disks that you don't want to reformat. You don't ever format or even write anything with that drive, it's just for reading and just for really old disks. Then for formatting and writing you use a properly aligned drive.

And, if this idea of the mylar shrinking is true, does that mean that even if you had one of the original special factory calibration reference discs, that probably means that disk is no longer a good reference. It would be shrunk out of spec too. We'd have to come up with a new reference.

--
bkw

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