The mechanic said he was 99.9% sure it was a control module, so Steve hunted around every wrecker in the area, without success, so we purchased a new one at $196.00.  It was put in, but turned out to not be the problem. The problem was a $20.00 temperature sensor......but VW will not take back the control module because it's electronic. So now we're stuck with it!!!! Typical eh???
In the end, we have wonderful, cold air!!!!
Love K.
----- Original Message -----
Sent: Tuesday, July 23, 2002 5:57 PM
Subject: Re: Puzzler of the week

At 04:52 PM 7/12/2002, Steve/Karen wrote:

OK all you mechanically-minded thinkers, I have a puzzler of the week for you all, before I fork out hundreds of $$$ to the VW mechanics.  I have a 1996 VW Jetta with powerlocks and anti-theft devices, 4-door, 5 speed with air.  The air conditioning system had been blowing only regular temperature air, so before we paid an a/c specialist, we took the problem to Dave G.  (I hope I have all the details Dave, so correct me if I'm wrong.) He and Steve filled and checked the compresser which seemed to work as long as they had the compresser being charged.

What did they charge it with? Just compressed air?

 When the charge was removed, the cool air stopped and they came to the conclusion that it was a problem with the wiring.  On Monday we took the car to the dealer that we bought the car from and they were to have the mechanic check it out. Yesterday the mechanic called and said that he didn't have the equipment to check air conditioning, but would have it checked by a local mechanic who has the equipment. He called me back and said that the other garage refused to touch it because they didn't know what was added to the compresser, and he wouldn't go any further until that was determined.

Probably the reason he's saying this is because the refrigerant normally used has an oil added, and this misted oil circulates through the cooling system, lubricating the compressor. If the system is empty and is then charged with compressed air and run, the compressor runs without any lubrication. If it's run that way for long enough, the compressor will be damaged.

 He wouldn't consider checking the wiring, because he thinks it's a problem with the compresser.  When I went to get the car, the battery was totally dead and they had to charge it up again, telling me to take it to a licensed a/c dealer or VW mechanic.  When I left the lot, the a/c came on and worked beautifully, but the re-circulation button would not turn off.

No idea about that.

  Today, the car is dead again, but the hazard lights stayed on, whether a key was in the ignition or not.

That's how they should work - are you saying they stay on if the button is turned off as well?

 Because the car had been sitting since last night, I didn't know how long this had been happening and of course Steve is doing a double shift....not available. I phoned the mechanic back and he suggested I unhook the battery cable from the battery and leave it off , which I have done, until it can be brought in.
Whew!!! Any ideas what it might be or how much I will get dinged for this one????

What I would do is put an ammeter on the battery to see what the draw was when the car was off. Then open the fuse box and pull fuses one by one until you see which one causes the current being drawn from the battery to drop. You'll at least have a clue what's causing it then.

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Scott MacLean
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