Recession hits smart-phone makers in the chips

Aug 20, 2010  10:22 PM (ET)

By PETER SVENSSON
Associated Press

http://apnews.myway.com//article/20100821/D9HNJGVO0.html


NEW YORK (AP) - The seemingly recession-proof smart phone is suffering 
from a side effect of the rough economy: Manufacturers simply can't 
build enough of the gadgets because chip-makers that rolled back 
production last year are now scrambling to play catch-up.

The chip shortage means Apple Inc.'s rivals are having trouble making 
enough phones to compete with the iPhone, a problem expected to persist 
through the holidays. It's also affecting wireless carriers, some of 
which are seeing delays in improving their networks, and it could even 
raise computer prices.

There isn't an across-the-board shortage of chips, but rather problems 
with certain components here and there. If just one of the 20 to 30 
critical chips that go into a smart phone is unavailable, the whole 
production line screeches to a halt.

Sprint Nextel Corp., for instance, couldn't satisfy demand for HTC 
Corp.'s EVO 4G, the first phone to use a faster "4G" network, in parts 
of the country. Motorola Inc. said shortages of a wide range of chips, 
from memory to camera sensors to touch-screen controllers, are 
contributing to problems supplying enough of the new Droid X phones to 
Verizon Wireless. The carrier's online store reports a two-week wait for 
shipping orders.

The chips that go into smart phones compete for production capacity with 
other chips at the gigantic factories run by contract manufacturers such 
as Taiwan Semiconductor Manufacturing Co. and United Microelectronics 
Corp. Makers of a vast array of electronics, from TVs to data center 
switches, also depend on the factories.

The chip-making industry had a tough start to 2009. February sales were 
only $14.2 billion, down 30 percent from the year before, according to 
the Semiconductor Industry Association.

Although sales sprang back later in the year, manufacturers were spooked 
and reined in investment in chip factories. Capital spending plunged 41 
percent to $25.9 billion in 2009, after dropping 31 percent the year 
before, according to research firm Gartner Inc. Total chip production 
capacity shrank.

Now the factories are having trouble scaling up production fast enough. 
The chip factories, or "foundries," are running at 96 percent capacity, 
up from 56 percent at the depth of the recession, according to the SIA.

"The semiconductor guys are really continuing to operate on all 
cylinders," said Linley Gwennap, president of research firm The Linley 
Group.

Gartner predicts worldwide investment in the chip industry zooming 84 
percent this year to $47.5 billion. That forecast is up from March, when 
it looked for a 56 percent increase.

While investment is recovering, it takes months to set up new production 
lines and upgrade existing ones. That's why executives see shortages 
lasting until next year. Gwennap also sees caution in the industry 
because the global economic recovery is starting to look quite tentative.

"Even where companies are facing shortages, they're saying 'Nah, I'm not 
sure I want to invest right now, because demand could turn down any 
minute.' That makes for a very difficult environment," he said. "In 
normal times, companies would be hiring, investing in more equipment and 
factories and trying to increase supply, but these aren't normal times."

Though consumers may have to wait for new phones, they're unlikely to 
notice price increases. Phone prices are heavily subsidized by carriers, 
and competition in the industry means it's likely someone in the supply 
chain will absorb higher prices for the chips.

However, research firm iSuppli warns that prices for PCs could rise this 
year because of short supplies of memory chips. The prices for these 
commodity chips are highly volatile. Smaller memory-chip manufacturers 
need to replace factory equipment, and tool suppliers are struggling to 
keep up, iSuppli said.

Makers of computer and phone networking equipment were the first to 
report problems this spring. They continue to face constraints, which 
means trouble for U.S. wireless carriers that are struggling to increase 
network capacity to cope with data traffic from the iPhone and other 
smart phones.

Alcatel-Lucent and LM Ericsson AB, the two largest makers of equipment 
for U.S. phone companies, have both reported problems making deliveries. 
They're both suppliers to AT&T Inc., which has complained that it can't 
beef up its wireless data network as fast as it would like, as it's 
trying to deal with traffic from the iPhone.

Computer networking giant Cisco Systems Inc. is also feeling the pinch 
and expects problems to continue through the year.

"We continue to see challenges in procurement of components this 
quarter," Cisco CEO John Chambers said recently. "Supplier lead times 
now appear to have stabilized, but are still longer than we would like."

Apple is an exception. Although the company can't keep the iPad and 
iPhone 4 in stock, it blames that on demand outstripping assembly line 
capacity, not on problems procuring the right chips.

That may be partly "dumb luck" on Apple's part, Gwennap said, but it 
could also be a case of it being "good to be the king."

"As a chip supplier, you're going to service your best customers first," 
he said. "If my choice is to try to make Apple happy or some smaller 
customer of mine, I might take all of my supply and give it to Apple."

-- 
================================
George Antunes, Political Science Dept
University of Houston; Houston, TX 77204
Voice: 713-743-3923  Fax: 713-743-3927
Mail: antunes at uh dot edu

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