NASA completes huge mirrors for next space telescope
Milestone is a triumph for the costly, delayed James Webb scope

In September 2011 engineers completed coating of James Webb's 21 mirror 
segments with microscopic layers of gold.


By Clara Moskowitz
Space.com

updated 9/17/2011 12:36:57 PM ET

http://www.msnbc.msn.com/id/44560819/ns/technology_and_science-space/#.TnbN0GGYGH0


NASA's next huge space telescope passed a major mirror milestone this 
week on its path to become the world's most powerful space observatory 
when it launches in 2018.

Engineers completed coating 21 mirrors that will make up NASA's flagship 
James Webb Space Telescope with the thin — but vital — layer of gold 
that will reflect the faint infrared light collected by the observatory 
from the most distant reaches of the universe.

"It represents not just the coating event but the completion of a huge 
engineering project," John Mather, the telescope's senior project 
scientist, told SPACE.com. "The mirrors are spectacularly new technology."

Each of the 21 hexagonal mirror segments is almost the height of a 
person (4.9-feet, or 1.5 meters tall) and is made of beryllium, a 
material chosen for its light weight, stiffness and ability to withstand 
huge changes in temperature without warping.

Eighteen of the segments will be combined into one giant 21.3-foot 
(6.5-meter) tall primary mirror. The remaining three mirrors will be 
used elsewhere in the telescope, NASA officials said. [Photos: Building 
the James Webb Space Telescope]

In June 2010, engineers began the process of coating each mirror with 
about 0.12 ounces of gold, applied in layers only 120 nanometers thick — 
about a millionth of an inch, or 200 times thinner than a human hair.

"We faced many technical challenges on the Webb mirror coating program," 
Ian Stevenson, director of coating at Quantum Coating, Inc., the 
subcontractor responsible for the mirror coating process, said in a 
statement. "One of the most daunting was that all flight hardware runs 
had to be executed without a single failure."

To coat the mirrors, gold was heated to more than 2,500 degrees 
Fahrenheit (1,371 degrees Celsius), at which point it melted from solid 
to liquid. Then, engineers allowed it to evaporate onto the beryllium 
panels to build up the smooth, microscopically thin layer of coating.

Completing this process is a triumph for the beleaguered Webb telescope 
project, which has been delayed repeatedly and seen its costs rise 
significantly. The observatory, a joint venture of NASA, the European 
Space Agency and the Canadian Space Agency, is named after former NASA 
administrator James Webb, who ushered the agency through most of the 
Apollo era.

The cost for the telescope is now estimated at $8.7 billion. Because of 
the project's budget overruns and delays, a House Appropriations 
Committee spending bill in July proposed to cancel the mission. A Senate 
subcommittee measure approved Sept. 14, however, would provide enough 
money to continue the project.

"Finishing all mirror coatings on schedule is another major success 
story for the Webb telescope mirrors," Lee Feinberg, NASA Optical 
Telescope Element manager for the Webb telescope at the agency’s Goddard 
Space Flight Center in Greenbelt, Md., said in a statement. "These 
coatings easily meet their specifications, ensuring even more scientific 
discovery potential for the Webb telescope."

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