The next generation of combustion-engine efficiency
will come from a technology you probably have never
heard of called homogeneous charged compression
ignition (HCCI). As described by John Pinson, group
manager of Diesel Engine Research at General Motors
Research and Development Center, HCCI combustion in
many ways resembles a diesel engine.

HCCI combustion could add another 20% improvement in
fuel efficiency, without the high costs of hybrid
technology. That is why all the major auto
manufacturers have research into HCCI engines. Many
issues must still be sorted out to take HCCI engines
out of the labs and onto the street.

HCCI Puts Gas Under Pressure
Like its diesel cousin, the HCCI engine doesn’t use a
spark plug to ignite the fuel in the cylinder; rather,
it uses pressure. HCCI is different in that the
combustion process doesn’t produce a flame—the fuel
burns cleanly and clearly in the cylinder. Without the
flame, the combustion is more efficient and produces
much cleaner exhaust gases.

To achieve this nirvana of combustion, the engine
needs more precise control over fuel quality, valve
actuation (including, possibly, multiple open/close
cycles per combustion cycle), and direct fuel
injection. To close the loop, the engine controller
needs to monitor the combustion process. That is one
area of research, as the solutions range from precise
pressure sensors for each cylinder (the optimal
solution) to simple knock sensors (used in some
engines today to detect detonation). The precise
control algorithms for HCCI are still under intense
development.

Unfortunately, the various auto manufacturers are
pursuing their research programs independently. In our
industry, we see consortiums formed when a potentially
disruptive technology (such as EUV) needs extensive
research. If the HCCI research could be centralized,
we might be able not only to get the efficiency of
HCCI engines sooner but also to get it from a much
broader range of manufacturers. As it is, the auto
manufacturers view engine development as a potential
competitive advantage and a potential licensing
opportunity. This is clearly the way Toyota views its
hybrid power-train technology, and the company is
benefiting from sharply increased sales of its Prius
line of hybrid cars in the United States and from
licensing its technology.

Although the U.S. Department of Energy has funded
research into HCCI, a government-sponsored consortium
like Sematech could more quickly spread the benefits
to multiple manufacturers and achieve the maximum
impact. Japanese manufacturers Toyota and Honda have a
significant lead in hybrid technology, but there is a
new opportunity to take the lead in HCCI development.
And driving both technologies will be faster, more
capable microprocessors.

Christopher McCann, Squier Park, Kansas City, Missouri
-1987 300TD, 150K miles, "Rotkäppchen" (Little Red Riding Hood)
-1985 300SD, 209K miles, "Wulf" 
(http://www.pictureblogger.com/My-1985-Mercedes-Benz-300SD)
-1976 240D, ManyK miles,  "AKP-Wagen" (Alternativen Kraftstoffs Prüfenlastwagen 
= Alternative Fuel Test Vehicle) running 
WVO/WMO/LO/CO/WATF/WGL/WBF/DA/MS/lard/gas/kero/D2 mix (do not attempt this 
unless you are willing to sacrifice your IP, injectors, pre-chambers, etc.)
-1971 Case 222 Hydrive, 12HP Kohler, 38" deck, Snowcaster, "One Banger"


                
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