Parent's Bryant (Carrier) gas furnace dead tonight.  I took a look at
it, and found that the controller was flashing a code 32, which
tranlates to low induction pressure.

The induction fan was not coming on at all, so the error code made sense
from that standpoint.  But why is the fan not coming on?

The way the controller is mounted, in a sheet-metal shroud, I could only
see the front part where the LED code flasher was.  I removed the two
screws holding the shroud and lowered it out of the cabinet.  The
problem was then visible: a burned-out relay on the board.  It had
apparently gotten quite hot, as the plastic case of the relay was
deformed and the board was black around where it was attached.  There
was also the distinctive burnt-resin smell from the scorched circuit
board substrate.

So we're going to need a new controller board, but why did this happen?
Those controllers are expensive so I don't want to have the same problem
with the replacement.

Can a relay just go bad and burn up like that?  I would think the more
likely explanation is that it became overloaded due to a problem with
the induction blower motor.  However the motor turns easily, doesn't
seem to have a bad bearing or anything that would obviously cause a
heavy current draw.

Ideas?

Allan

-- 
1983 300D
1979 300SD

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