Great story!

On Sun, Feb 10, 2013 at 6:27 PM, WILTON <wilt...@nc.rr.com> wrote:

> Speaking of Cessnas reminds me:
>
> One evening in early winter of 1978, while I was Director of Engineering
> at Sondrestrom Air Base, Greenland, I was in my room reading and listening
> to classical music when Base Commander called and asked me to go over to
> the Officer's Club and talk to a NASA guy about a problem with one of their
> aircraft.  They were there with a Cessna Citation and a Boeing 707 doing
> high altitude atmospheric research with the National Science Foundation.
>
> At the club, Base Commander, who knew that I had also been a B-47E
> maintenance crew chief before I was commissioned and started flying
> B-52's., introduced me to the NASA guy.  NASA guy had just discovered a
> problem with the braking (or steering - can't be sure which now, but more
> likely steering) system on forward landing gear of their Cessna Citation, a
> small business-type jet aircraft.  A small, U-shaped piece of stainless
> steel tubing under hydraulic pressure of 3000 psi was cracked and leaking.
>  They needed to fly one more mission with the Cessna to be finished for the
> season.  If they couldn't find or make a replacement for the part locally,
> they were going to fly the 707 to Los Angeles and back over the next couple
> of days to get a part.  After the NASA guy described the problem, I told
> him that I may be able to help - I'd certainly try - I don't give up very
> easily.
>
> We jumped in my truck and went to the hanger to look at the leaking part.
> It was a U-shaped piece of ¼-inch stainless steel tubing with each leg of
> the U less than 2 inches long with a flare and a compression nut on each
> end.  I vaguely remembered that I had seen some ¼-inch stainless steel
> tubing in a hanger that was used by the NY Air National Guard for their
> summer C-130 operations on the Greenland ice cap.  We removed the offending
> part and took it with us to the National Guard hanger.  In the hanger, I
> could see several six-feet-long pieces of the appropriate stainless steel
> tubing several feet away on the inside of a shop secured by an 8-feet-tall
> chain link fence topped by strands of barbed wire.  We drug a work table
> from across the hanger up to the fence; I jumped up on the table and went
> over the fence onto another table inside the fence, walked across the shop,
> got a piece of the tubing and stuck it thru the fence to the NASA guy.  I
> quickly and easily went back up on the table inside the shop and back over
> the fence.
>
> Still not sure we'd be able to make a proper part, I stopped by my Danish
> civilian contractor chief engineer's living quarters to ask him if he may
> like to help.  Years before, he'd been chief engineer on Danish sea-going
> merchant vessels.  He was VERY enthusiastic as we rushed to our Base Civil
> Engineering ground equipment shop, hoping to find the tools to help us make
> the appropriate part.  When we walked into the shop, we interrupted a card
> game of several Danish civilian contractor workmen/mechanics.  When they
> realized what we were doing, they were all anxious to help and rushed to
> find three or four plumbing flaring tools in this shop and the plumbing
> shop nearby.  These tools were for copper tubing, of course, but we forged
> ahead.
>
> Soon, there were at least half a dozen well-experienced mechanics in
> friendly competition to make, bend, flare, etc., the perfect replacement
> part for the Cessna.  Special problems, of course, were: the 180 degree
> bend in such a short piece of stainless steel tubing, short sides of the U
> leaving little room to form the flare on each end and have the compression
> nut in the right place on each side also.  The replacement had to be
> exactly like the original - couldn't be longer because of landing gear
> retraction restrictions (space in the wheel well).  After several tries, we
> had an acceptable match visually.  We rushed to the aircraft and installed
> it for a PERFECT fit and no leaking.  The aircraft flew its mission the
> next day and flew home to Los Angeles the next, all without incident.
>
> This is just another small part of my very enjoyable foreign relations
> experience and an excellent example of Danish mechanics' innovative spirit
> and desire to excel.
>
> Wilton
>
> ----- Original Message ----- From: "Jon Agne" <jonag...@gwi.net>
> To: "Mercedes Discussion List" <mercedes@okiebenz.com>
> Sent: Sunday, February 10, 2013 6:06 PM
> Subject: Re: [MBZ] Ok don
>
>
>  Did I hear Cessna???
>>
>> On Feb 10, 2013, at 5:53 PM, Kaleb C. Striplin wrote:
>>
>>  Is your Cessna air worthy?
>>>
>>> Sent from my iPhone
>>>
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>>
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>
>
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-- 
Jaime Kopchinski
http://www.jaimekop.com/
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