Wow that car is a pos, I will give you $500 for it

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On Feb 25, 2013, at 7:39 AM, Dan Penoff <d...@penoff.com> wrote:

> All in all a very productive weekend with the S500. Saturday started with the 
> construction of a set of ramps.
> I couldn't bear to part with $40 or $50 for the metal Harbor Freight models, 
> so I went to Lowe's and bought a couple of 2x10x12s and made my own by 
> cutting progressively longer pieces that I stacked on top of each other to 
> form a ramp. A pass on the end of each board with a 45 degree angle, plenty 
> of glue and deck screws between each layer and a pair of very functional 
> ramps were now ready for my car. 
> Next I took on my Craftsman floor jack that has been acting up for some time. 
> The "speed lift" function hasn't been working, and it has been lifting less 
> and less as time goes on. I had done some research as far as adjustments and 
> repairs, but these yielded no results. I suspect I might have been low on 
> fluid, but for the life of me I couldn't find a place to fill it. Finally, 
> after a very thorough inspection, I found a plastic plug in the side of the 
> hydraulic cylinder. I pried the plug out and realized that this was the fill 
> port. After I put almost 6 ounces of hydraulic fluid in it, it was once again 
> lifting as it had in the past. I still don't have the "speed lift" function, 
> but I'll compromise in order to have full lifting capabilities again. 
> And now to the car.... Previous inspection had shown that the front flex disc 
> had some hairline cracks in it, but the rear was starting to fail with tears 
> and cracks readily apparent. Not having done a flex disc since a W126 I was 
> in for a surprise. The W140 has 8 bolts rather than 6, and the flex disc in 
> front is a lot more difficult to access than ones in earlier models. Thank 
> goodness for pry bars and magnetic pickups. 
> The rear flex disc was far more accessible, especially after the "guard" or 
> strap was removed. It appears that on this chassis there is a metal strap 
> that wraps around the drive shaft to prevent it from lashing around should it 
> break loose. While you can work around this, it's fairly easy to unbolt one 
> end and bend it out of the way to better access the bolts on the rear flex 
> disc. Again, lots of brute force and use of a pry bar to get everything 
> apart. 
> It goes without saying that I have not been on a creeper for such a long time 
> in a great while. When I woke up Sunday morning I was hurting in places I 
> didn't even know I had. Fortunately, I had saved the simpler tasks for Sunday.
> First order of business was the fuel filter. Since I had removed the cover 
> that protects the fuel pump and filter to access the nut that holds the strap 
> around the driveshaft yesterday, access was a simple matter. With the 
> judicious use of rubber plugs and caps I was able to swap the fuel filter 
> with a minimum of fuel loss. A pretty simple operation. With cover back in 
> place I was ready to move on... 
> Next was a flush and fill of the SLS system. I had noted that the fluid was 
> very dark and there was some sort of black crud in the screen, but I hadn't 
> looked much beyond that.
> I put some clear tubing on the return line and ran it into a clear bottle. I 
> removed the cap and screen and proceeded to run the engine to pump the 
> reservoir down to the bottom. I found a bit of black crud in the bottom and 
> sides of the reservoir, which I was able to clean out using a dust-free cloth 
> wrapped around the end of a piece of coat hanger. I would have liked to 
> remove the reservoir and cleaned it more thoroughly, but my Mercedes Martha 
> Stewart-ness was on the ebb by this time.
> After a liter or so of fresh fluid I was getting clear fluid out of the 
> system. I shut it off and topped up the reservoir. Now to the filter/screen. 
> There was a large slug of the black crud in the bottom of the filter screen. 
> When I separated the screen from the cap, imagine my surprise when I saw what 
> appeared to be the remains of a large rubber O-ring in the bottom of the 
> screen! This was the source of the black crud in the system - the O-ring was 
> apparently not something that should have been in contact with hydraulic 
> fluid, as it was breaking down and was soft and falling apart. I had 
> mistakenly ordered a replacement screen/filter, thinking that this system was 
> like earlier SLS systems that had the small pleated paper filter elements in 
> them, but in this case my lack of attention worked in my favor. The SLS 
> system in the W140 has a fine mesh screen that filters the hydraulic fluid, 
> and it's not a consumable item like the older pleated paper filters are. I 
> could have cleaned the old screen and it would have been perfectly passable, 
> but since it was covered with the remains of the broken down rubber part that 
> was lodged in the base of it, I elected to put the new screen on and leave 
> the old one to the rubbish. Reassembled the screen and cap, put it back on 
> the reservoir, attached the return line and checked the level. All is well. 
> Lastly, I wanted to clean the connections on the instrument cluster, as the 
> coolant temperature gauge was flakey. It might read accurately for a few 
> seconds, then flip to full scale, then down, then back etc. While I knew that 
> coolant temperature was within operating limits, if you're trained to watch 
> your instruments, scanning them on a regular basis and seeing one at full 
> scale catches your eye immediately, even if you know it's an aberrant 
> reading. 
> I had tested the sender and wiring, so I knew it had to be an issue in the 
> cluster. Getting my handy home made instrument cluster pullers out, the 
> cluster came out easily. 
> Unlike earlier models, the W140 has four connectors, two large round 
> octal-like sockets, one on each side, and two small black rectangular 
> sockets, each located near the larger sockets. These came apart with some 
> effort and the cluster was free. 
> With the cluster safely located on top of a towel on the kitchen table, I 
> removed the back cover (secured with some small Torx screws) and was faced 
> with a circuit board of a complexity I have never seen in a Mercedes. Yikes! 
> Further inspection showed that this board was held on to the cluster with 
> only three small Torx screw, after which were removed left nothing but the 
> pin and socket connectors for the various cluster elements. With the circuit 
> board removed I got out my Kaig DeOxIt and some Q-Tips and went to work. I 
> cleaned all of the pins along with a skinny contact strip that provided 
> connection to the board from the cluster. I cleaned the sockets on the board 
> as well.
> Once reassembled, the cluster went back in after each connector in the car 
> received a good shot of Kaig DeOxIt. I reconnected the battery, turned the 
> key, and everything lit up and appeared to work. I then set out to reprogram 
> the radio and reset the power windows and sunroof. 
> The drive to work this morning revealed a working coolant temperature gauge 
> which now reflects the proper reading and doesn't make me panic when I scan 
> the gauges... 
> A postscript: For those who read the posts about my experiences with this 
> car, please do not construe my near obsessive behaviors as an indication that 
> there are defects with the car or that I am somehow unhappy with it. For some 
> twisted reason some members of the list have interpreted my questions about 
> it and the work I have done as such and have been suggesting to the former 
> owner that I have been experiencing a myriad of problems and am unhappy with 
> the car. This is not the case, and never has been. I would suggest that those 
> of you who have taken it upon yourselves to interpret my experiences as such 
> and then "tattle" to the former owner get your shorts out of a knot and mind 
> your own business.
> Those of you who know me well understand that I am borderline obsessive about 
> my cars and as a result go to great lengths to understand them as well as 
> keep them in near perfect condition. The excessive questions I have posted 
> are merely a result of my lack of knowledge of this particular model, and an 
> effort to understand how it works and resolve those questions or concerns 
> that I have. 
> I have an ongoing discussion with the former owner who has been a great 
> resource in helping me understand how this very complex car works. I am very 
> pleased with the car and the purchase.
> 'nuf said. 
> Dan
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