Kudos,Larry

Dwight Giles Jr.
1982 300CD
2005 E320  4 matic.
Wickford RI

On Oct 7, 2017 7:01 PM, "Larry Turner via Mercedes" <mercedes@okiebenz.com>
wrote:

> Hi All,
>
> You may remember my recent problem with what ended up being a short in my
> GP Wiring Harness.  I don't recall where the story left off, but the Indy
> who said they could work on it but ended up not being able to fix it even
> though I was telling them what to do.  Anyway, my wife & I went to the Indy
> last Thurs. and after cranking for 20 seconds, then waiting for 30 sec my
> wife got the car to start on a 80F day on the 2nd starter cranking.
>
> My wife drove it home and we finally started on it this AM around 9AM.  My
> wife was a big help as I can't stand for very long at a time, so I mostly
> "Supervised" (my preferred mode of operation) as she removed the linkages,
> the manifold bolts and all the bits and pieces.  After lifting the Intake
> Manifold off, we were able to examine the GP Wire Harness.  We found the
> wire going to GP #2 had lost its insulation.  I don't know if it was
> abraded or perhaps the heat cycles made it brittle, but the insulation was
> gone from the point where the #2 GP wire left the main harness and went to
> the GP.  Rather than re-wiring the harness completely as I had planned, I
> decided to put some black electrician's tape on it then covered that with
> the Universal Magic Repair of Duct Tape to make sure the Electrician's Tape
> stayed in place.  Also, before putting the Electrician's Tape in place, I
> cleaned the bare copper wire with Brake Cleaner because the copper wire was
> coated with black diesel oil which prevented the tape from sticking.
>
> Then, as we finished everything up,  I found the mandatory error which
> seems to appear in all my repairs - the Accelerator Linkage that attaches
> to the aft end of the linkage near the firewall was on the wrong side of
> the GP Harness!  I had it on the inside, between the harness and the cyl
> head, and it needs to be on the outside.  As it was I was prevented from
> snapping it in place.  (This is when I said DAMN!)  So we decided to stop
> at that point, I was beat and so was my wife, who had stretched the tendons
> of her legs when leaning over the engine to reach the fasteners.
>
> But we tried it, and it started instantly like it always does, confirming
> we had put the Manifold and harness on correctly and that we had found and
> repaired the problem. Smiles all around.  Tomorrow I plan to either  pop
> that linkage off at the bottom, or even easier, unfasten #5 and perhaps #4
> GP Wire and move the linkage rod into the correct position.
>
> On the road again!
>
> LarryT
>
> 91 300 2.5T
>
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