Thanks Jim,
Your comments about the slowness when the engine is cold - that's my symptom to a tee!

I now understand what I need to do - and why (very important to me) with me now needing to familiarize myself with the ALDA & IP in the workshop manuals. I know my 240D IP very well - but it will take a few minutes to locate all the parts I need to be concerned with on the 300D. Then, the actual work should go quickly once I get some appropriately sized shims. Also, things look like they'll be much harder to physically reach on the 300D. But that's the price of the more modern technology I guess! If anyone has found suitable shims available off the shelf somewhere please share that info.

Thanks again!!

Sincerely,
Larry T ('74 911, '67 MGB, 91 300D Turbo)
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----- Original Message ----- From: <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Tuesday, March 21, 2006 1:09 AM
Subject: Re: [MBZ] 300D 2.5 Turbo - Need ALDA Info.



In a message dated 3/20/2006 12:50:55 P.M. US Mountain Standard Time,
[EMAIL PROTECTED] writes:

I'm  seeing a feeling of being pushed back in the seat - smoothly and
progressively as rpm's build between 2000 and 3000 rpm. Then it's a steady
acceleration.  But at times I don't notice the push (for lack  of a better
term) as the turbo spools up and the scenery starts to go by more quickly. That's my question - it seems to be more noticable at some times while other
times, it just gradually adds speed - still quickly, but  not with the
feeling of being pressed into the seat.

When I learned  I didn't have an ALDA in my W123 240D, I ignored the posts
when it was being discussed. I plan to read the manual to see how it works
and  what adjustments are suggested but if the list would provide their
experiences with ALDA and what they did / how they did it -- I'd really
appreciate it as the workshop manual is not always  clear.



Larry,

The ALDA changes the injected fuel quantity as atmospheric pressure and/or
boost pressure varies. Below is what I wrote in reply to previous inquiries. I think it is important enough to repeat the main theme here. I, and others
on this list, believe that the injection pump  calibration shifts towards
leaner as the pump ages. To correct this you can spend big bucks, pull the inector pump and send it to a Bosch shop for recalibrating. OR... you can change
the setting on the ALDA to  compensate.  This is waaaay cheaper:

I firmly believe that as the fuel injection pump ages, the  calibration

goes towards the lean side, due to softening of springs  and wear of
various levers and fulcrums.  This results in weak  off-the-line
performance, especially when starting out with a cold  engine.

Jerking the FI pump and having it recalibrated could fix  this problem
but it's expensive.  What I believe WILL give you a  kick in the pants
is adding to that shim between the  ALDA/compensater,  and the FI pump.

That will give you more  fuel off-idle, before the boost  comes in, and

the car will  really step out.  Especially watch the improvement  when
 starting out cold.

The shim measurements are 0.705" OD, and  0.560 ID.  You should be able

to duplicate the shim, in various  thickness, with a Dremel and some
flat washers.

You  need a 25mm wrench (1 inch works) to turn the nut on the FI pump
 clockwise while holding the ALDA with a strap wrench, big pliers, or  ?

Once the nut breaks loose it is easy to turn and release the  ALDA.

Watch for shims in the base of the ALDA and/or the top of  the FI pump.
Use a
thin screwdriver to probe for the shims as they  are virtually
invisible.   I
would return all existing  shims or their equal, plust .040 to .060
additional shims, to  compensate for calibration shift in the FI pumps
due to  age.

There is no way of knowing how much each individual car  will need-what

we are looking for is a much improved jump off idle,  before the boost
comes in, and especially when the engine is  cold.  All this without
excess smoke at WOT on a sunny day, and no  big increase in fuel
consumption

Typically, those that  break the seal on the turbo ALDAs to get to the
adjusting screw get  about 1 1/2 to 1 3/4 turns CCW before they hit the

thread limit--at  .025" per revolution, that would be about like a
.040" shim.  I  have not heard of anyone coming back CW off the max,
but I have heard  of
people twisting off the screw, trying to get "more"!    Hence the
reason for
shims-the screws can be used for fine tuning, if  needed.

Regards,

Jim  Friesen
Phoenix AZ
79 300SD, 262 K miles
98 ML 320, 141 K  miles

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