Bravo!  Glad you've got that back on the road, that's a nice car. 
-- 
Max Dillon
Charleston SC
'87 300TD
'95 E300

On December 8, 2018 11:20:55 AM EST, Buggered Benzmail via Mercedes 
<mercedes@okiebenz.com> wrote:
>I finally finished this last night. What a pain. I had to take the
>alternator out of the car to get the remains of the pulley off. Had to
>remove the pipe coming out of the turbo going to the intercooler to get
>it out, which was ok but getting it back in was a huge ordeal. Very
>tight in there and twisty all working from underneath. I finally
>figured it out. 
>
>The hub of the pulley was munched to where I had to take the grinder to
>the front end of it to get some clean splines to put the tool in there.
>(Max loaned me the tool, yay Max!). Used the HF electric impact wrench
>and it spun right off, I couldn’t budge it with the hand wrenches. The
>new one went on easily. Car back on the road. 
>
>This seems like a really dumb idea having this design with this weird
>pulley but it’s guess the Benz engineers knew what they were doing... 
>the part was cheap enough but R&R was hugely unpleasant. 
>
>FYI the tool has two parts, one is a splined-end rod about 4in long
>that fits in a splined hole in the shaft (it has a 1/2in drive end)
>then the other is a splined inverted “socket” that slides over the rod
>and into the pulley hub, it has like a 15mm “nut” end, you use them to
>spin the shaft while holding the pulley. 
>
>Next time it will be a lot easier...
>
>--FT
>Sent from iPhone
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