I would not try switching out the pressure relief valve.  A fellow with an
OM603 tried one, it made his idle worse.
-------------
Max
Charleston SC


On Wed, May 8, 2019 at 9:00 AM Trampas Stern via Mercedes <
mercedes@okiebenz.com> wrote:

> So 4 glow plugs broke off on my OM606,  I ended up drilling them out and
> replacing. Only one needed thread insert because I grabbed wrong tap to
> chase threads.   While in there I replaced the fuel lines and fuel filter.
> I prime the fuel filter by removing return fuel line and pressurizing tank
> until fuel comes out return line.   The car is still hard to start after
> fuel filter change.
>
> Anyway got car started and drive it for about 20 miles, would occasionally
> miss at idle like air still in lines.   Then the car lost all power and
> died.   Towed home and it was not getting fuel... So I was close to 1/4
> tank of fuel so I removed fuel screen in tank and checked, it is all good.
> I had cleaned out tank from coating failing already, but thought I would
> check. The only thing I can figure is that the lift pump died.   I removed
> lift pump and it will create vacuum on inlet and pressure on outlet, but
> still not pumping.
>
> New fuel pump will be here today and we will see, I am just having a hard
> time believing that fuel pump died at same time as I did everything else...
> However car does have 407k miles so fuel pump might be due for replacement.
>
> I can not think of anything else that would cause no fuel, unless cam in
> injection pump is worn not to have enough stroke.  I can pressurize return
> line and get car to run, so I know it is a fuel supply problem.  I have
> thought about putting an electric pump on the car but figured that the
> mechanical pump worked for 400k and if I get another 400k I will be happy.
>
> Also if anyone has an old fuel pressure relief valve from a OM617 they will
> sell me please let me know. I hear the new ones from Mercedes are junk. I
> have not checked my fuel pressure at injection pump to see if valve is
> working but figured it might be time to change or adjust.
>
> Thanks
> Trampas
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