Thanks. Good info.
Michael E. Esh
> On Mar 21, 2020, at 1:08 PM, Craig via Mercedes <mercedes@okiebenz.com> wrote:
>
> On Sat, 21 Mar 2020 11:38:26 -0400 Michael Esh via Mercedes
> <mercedes@okiebenz.com> wrote:
>
>
> I converted a '82 240D from a four-cylinder engine with an automatic
> transmission to a five-cylinder naturally-aspirated engine with a manual
> transmission at the conclusion of my grad school stint. I was fortunate
> to have a 123.123 Euro car on hand at a nearby salvage yard from which to
> get parts. I chose the naturally-aspirated engine because I wanted simple
> and did not want the complication of a turbo engine.
>
>
>> will the 240D transmission matchup to 300D without modifications or
>> performance issues?
>
> It should bolt up straight away. If it does not, there is a "plate" on
> the back of each engine to which the bellhousing bolts which you can take
> from the OM616.912 to bolt onto the OM617.952. That is referenced in the
> list below as 110 011 15 45.
>
>
>> The 240 has manual HVAC that I want keep.
>
> Yes, the sensible thing to do! That was one of the benefits I had when I
> turned the 240D into the 240D/3.0. I did the swap primarily, though,
> because the 240D automatic transmission was severely damaged deep inside
> and I thought the OM616 was weak as well. I didn't want to spend $2500 to
> have Ben's Workshop in Austin, TX replace the transmission and still have
> the OM616.
>
>
> Craig
>
>
> P.S. The list of part numbers I developed (with a terminal "R" meaning
> I bought the part from Rusty and a terminal "D" meaning I bought
> the part from the Mercedes Dealer in Austin) is:
>
> Lock lube 001 989 26 51 10
> Key Blank Head 000 766 44 06
> R main fuel filter 001 092 05 01 R
> main fuel filter o-rings 007 603 01 81 01
> inline fuel filter 001 477 79 01 R
> oil filter 617 180 00 09 R
> oil filter cover stem o-rings 015 997 94 48 R
> air filter 001 094 95 04 R
> Vacuum line oil trapping filter 000 078 06 56
>
> Steering damper 000 463 51 32 R
> 617 engine shock absorbers 123 240 09 48 R
> 617 transmission mount 123 240 25 18 R
> 617 motor mount 123 241 30 13 R
> 617 engine shock weld bracket, left 123 620 13 14 D
> 617 engine shock weld bracket, right 123 620 14 14 D
> 617 engine lower oil pan 115 010 04 28 R
>
> air cleaner mounting isolators 617 988 01 11 D
> 617 improved crankcase ventilation hose 617 018 01 82 R
> 617 manifold gasket 617 142 07 80 R
> exhaust manifold to tail pipe bolts 304 017 08 53 D
> exhaust manifold to tail pipe nuts 000 990 32 50 D
> water pump 110 200 17 20 R
> power steering pump mounting bolts 304 014 08 09 D
> power steering pump mounting bolt washers 000 137 08 204 D
> tail pipe hangers ("rubber donuts") 124 492 00 44 D
>
> prechamber 616 010 01 52 R
> prechamber seal ring 615 017 00 60 R
> injector nozzle plate (seal) type 1 617 017 03 60 R
> " " " " type 2 601 017 00 60 R
> injector return line 615 476 03 26 D
> injector return line plug 403 070 00 55 D
> injection pump mounting gasket 616 074 00 80 R
> large banjo bolt copper seal ring N007603014405 R
> small banjo bolt copper seal ring 007 603 012 111 R
> fuel pump/main filter plastic hose w/banjo fit. 615 070 42 32 R
> inj. pump/injector return plasic hose w/banj.ft 615 070 56 32 R
> inj. pump plastic fuel hose w/banjo fittings 615 070 40 32 R
> diesel fuel return 007 997 16 82 R
>
> engine plate (to which bell housing bolts) 110 011 15 45
> manual transmission pilot bearing 115 980 01 15 R
> manual transmission flywheel-to-crank bolts 615 032 05 71 R
> 615, 616 stick-shift flywheel 115 032 06 01
> 617 stick-shift flywheel 617 032 00 01
> clutch disk 010 250 34 03 R
> clutch pressure plate 004 250 32 04 R
> clutch throw-out bearing 000 250 55 15 R
> clutch slave cylinder 001 295 68 07 R
> clutch slave cylinder to bell housing gasket 110 138 41 30 D
> clutch master cylinder/brake reservoir tubing 009 997 38 82 D
> Transmission tunnel hole plug 000 997 40 20 D
> Bellhousing inspection hole plug 617 014 04 33 R
> clutch switch to cutoff cruise control 004 545 18 14 D
> clutch switch mounting nut 000 439 08 213 D
> clutch switch mounting lock washer 000 137 08 212 D
> clutch switch bracket 123 545 21 40 D
> clutch switch bracket mounting bolt 304 017 06 16 D
> clutch switch bracket mounting lockwasher 912 004 06 102 D
> clutch switch bracket mounting nut 304 032 06 04 D
>
> driveshaft flex disk bolt self-locking nuts 124 990 14 51 D
> driveshaft flex disk kit (w/bolts & nuts) 123 410 00 15 R
>
> bushings on transmission shift levers 000 992 10 10 D
> bushings on shifter levers 210 992 00 10 D
>
> Fuel tank strainer 123 471 00 35
> Fuel tank-to-body seal around strainer 123 471 11 80
> Fuel tank-to-body seal around return and vent 123 471 20 80
> Spare tire well drain grommet 107 997 27 81 D
> Spare tire well plug 000 997 40 20
>
> Differential axle shaft seal 003 997 83 47 R
> Differential pinion seal 014 997 49 47 R
> Rear axle half-shaft crush washer 115 357 06 75 B
>
> Instrument panel plastic cap 123 998 00 35
> 80A glow plug fuse 000 545 03 34 D
> fuse pack 124 580 00 10 D
> card of 10 white (8 A) fuses 000 545 82 34 R
> card of 10 red (16 A) fuses 000 545 83 34 R
> Driver's door vacuum master switch 116 800 04 73 R
> Fuel door vacuum element 123 800 25 75 R
> Right brake sensor cable 126 540 82 07 R
> Door striker driver's side 123 720 01 04 R
> Door striker passenger's side 123 720 02 04 R
> Door striker mounting bolts 116 990 00 31 R
> Front door check strap 123 720 05 16 R
>
> Tag off heater blower 123 820 15 42
>
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