Ok so my wife complains shifting is hard in the 90's wagon. Take it for a spin, yes it is, thumping into gear.

Fine go out stick vacuum gauge on line after green pot feeding transmission modulator. No Vacuum. Yup shifting would be hard, on the other hand that is a good thing.

a) check transmission modulator, that is ok, holds vacuum nicely.
b) check green pot  after vacuum controller, fine
c) check rubber connector hoses fine
d) check vacuum at feed before green restriction connector to vacuum control valve, good
e) check vacuum at  feed after green restriction connector.  good
f) check vacuum at pipe exiting Mr transmission controller vacuum regulator (123 300 10 33), NO vacuum.
Vacuum in, no vacuum out.. (or so I think).

Sigh
try to pull vacuum on input side with minvacuum, nope...

Ok well it's 15+ years old, lets get new one.

New one arrives, actually made march 28th 2007 (revised 140 300 08 33 I think). Well I guess if this is new old stock these things must go faulty enough to have used up all the old stock.

Stick on car, test for the 385 mbars I need, ZERO? Gawh repeat steps (a)-(f) same, but with new controller...
Try old controller, same.

Wife at this point lets me know my dinner is being enjoyed by the German Shepherd and if I actually wander out of the garage I might be able to lick the plate or something.
Trying hard not to drop bolts into engine pan...
Grrr remove controller swing up to see if I can turn connector on back, and VACUUM... Huh. Fine, put back in, put bolts on, go to adjust, NO vacuum.
Huh...

Say things, go check on happy German Shepherd, no dinner for me, back to garage. undo the nuts, swing it up, VACCUM... MMMM oh look that less that 2 year old Y connector feeding direct from vacuum pump, if I let the hoses all settle, mmm no vacuum to controller, apply a bit of torque on the hoses, why then vacuum.

Oh so EVIL... Put spare 17 year old Y connector back in car, vacuum vacuum. Hook up to old controler, vacuum. Clamp tongue, pet happy german shepherd.
Put it all back together, take for spin, nice shifting...

Seems when the hoses were all relaxed, then no vacuum, but when I moved them to test for vacuum on the connections to the vacuum controller, then the crack would seal
just enough to show vacuum and mislead me.

Well maybe I'll ebay the old one then, I was thinking of taking it apart to see what's inside, but it wasn't at fault and alas these aren't $20 items.


John
1983 300TDt  382k Kilometers (mobil 1 Delvac)
1990's 300TDt  196k Kilometers (mobil 1 Delvac)
1993 500SEL 192k Kilometers (mobil 1 Delvac)



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