Re-read my previous email.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of dave walton
Sent: Sunday, August 12, 2007 11:46 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] thoughts on diesel clatter

This is turning into a dead horse, but what the hell...

Wouldn't a bad spray pattern delay the ignition of the fuel? My
assumption has been that the clatter is due to early ignition.

Thanks

-Dave Walton


On 8/12/07, Tom Hargrave <[EMAIL PROTECTED]> wrote:
> All of the flow in the return line is due to fuel that leaks past the
> injector body & it's a very small leak. The leak is intentional & is
> designed to lubricate the injector.
>
> You are correct that the pressure setting affects the way the engine runs
> but the pressure setting affect the spray pattern. Higher pressure =
faster
> spray from the injector nozzle = better atomization of the fuel.
>
> Thanks,
> Tom Hargrave
> www.kegkits.com
> 256-656-1924
>
>
> -----Original Message-----
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
> On Behalf Of dave walton
> Sent: Sunday, August 12, 2007 11:15 AM
> To: Mercedes Discussion List
> Subject: Re: [MBZ] thoughts on diesel clatter
>
> All the flow through the return line is the result of pressure drop
> AFTER the injector fires, right?
> My direct observation has been that the same injectors set to
> different release pressures affect the amount of clatter. I have been
> assuming that is due to the timing difference.
> Am I wrong?
>
> -Dave Walton
>
> On 8/12/07, Tom Hargrave <[EMAIL PROTECTED]> wrote:
> > You have forgotten some important points.
> >
> > I don't know how fast your arm is but the down stroke on my pressure
> tester
> > is probably 100 times slower than the delivery stroke on at diesel IP at
> > idle & the delivery stroke speed only gets faster as the engine RPMs
> > increase. Plus on a tight system, the injector line is already at the
> > pop-off pressure from the last cycle. This means that delivery starts
the
> > moment the IP piston port closes regardless of spring tension. You have
to
> > re-build pressure with every stroke of your tester.
> >
> > Thanks,
> > Tom Hargrave
> > www.kegkits.com
> > 256-656-1924
> >
> > -----Original Message-----
> > From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED]
> > On Behalf Of dave walton
> > Sent: Sunday, August 12, 2007 10:32 AM
> > To: Mercedes Discussion List
> > Subject: Re: [MBZ] thoughts on diesel clatter
> >
> > The more pressure exerted by the spring in the injector, the more fuel
> > pressure it takes for the injector to fire. It takes more Time to
> > develop higher pressure. Time = Timing.
> >
> > Hook an injector up to a pressure tester, change the shims and see for
> > yourself.
> > Am I missing something?
> >
> > -Dave Walton
> >
> > On 8/12/07, Tom Hargrave <[EMAIL PROTECTED]> wrote:
> > > Timing is 100% controlled by the IP & the injector is just a poppet
> valve.
> > >
> > > Weak spring pressure affects the spray pattern, not the injection
timing
> &
> > > this causes the clatter.
> > >
> > > Another failure is a leaking injector which can leak fuel into the
> > > pre-chamber during the intake stroke & cause nailing.
> > >
> > > Thanks,
> > > Tom Hargrave
> > > www.kegkits.com
> > > 256-656-1924
> > >
> > >
> > > -----Original Message-----
> > > From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED]
> > > On Behalf Of dave walton
> > > Sent: Sunday, August 12, 2007 4:27 AM
> > > To: [EMAIL PROTECTED]; Mercedes Discussion List
> > > Subject: Re: [MBZ] thoughts on diesel clatter
> > >
> > > My experience has been that diesel clatter is caused by weakening of
> > > the spring in the injector. That causes it to fire at a lower
> > > pressure. Eventually it injects the fuel so prematurely that it
> > > ignites while the piston is still on the upstroke.
> > >
> > > -Dave Walton
> > >
> > > On 8/11/07, John M McIntosh <[EMAIL PROTECTED]> wrote:
> > > > Well since my 500SEL is busy having a rebuilt transmission installed
> > > > I was forced to cart four people across the rockies up the
Coquihalla
> > > > Highway  5 to 8% grade for nearly 3000 feet of altitude in the 92
> > > > wagon.  For reference the OM603 will only do 75 mph flat out up the
> > > > 8% grade, water temp rose from 85C to 100C.  That and another 500
> > > > miles of mountain driving and 250 miles of flat land.
> > > >
> > > > After all this my wife noticed the clatter is *much* louder at idle,
> > > > much more clatter/bearings bouncing/burbling kinda noise.
> > > >
> > > > I wondering if I knocked loose lots of carbon (mind our normal
> > > > driving over the last 40K miles has been highway), and it's causing
> all
> > > > this racket? Well that or blew a exhaust gasket (don't think so) or
> > > > muffler joint.
> > > >
> > > > PS Saturday night in a unnamed rednecked city, never seen so many
> > > > chipped dodge ram 3500s. When they stomp the throttle at the
> > > > intersections, billowing clouds of black diesel smoke, same on the
> > > > highway, mind at 80 mph it's lots of roar and smoke, not much
> > > > acceleration, no need to check blind spots you sure can hear them.
> > > >
> > > > John
> > > > 1983 300TDt  385k Kilometers (mobil 1 Delvac)
> > > > 1990's 300TDt  202k Kilometers (mobil 1 Delvac)
> > > > 1993 500SEL 194k Kilometers (mobil 1 Delvac)
> > > >
> > > >
> > > >
> > > > _______________________________________
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