thanks to all who answered! i believe the roll tap is the solution!
we have tapped alot of 0-80, 00-96 etc. in copper and aluminum, plus the
4-40 is running fine in this same scenario, so i honestly don't think speed
or synchronization is my problem.
so based on the assumption that waste material is caught in the thread
(it's not even a buildup, a ring of invar just sits on the tap like a
little necklace), the solutions will definitely be:
a) serious friggin' airblast   <--- gotta eat more beans
b) have the bench boys finalize the tapping <--- probable solution this time
c) roll tap                   <--- preferred

...just never saw this before!
thanks again
Ernie Gemmel
CNC Supervisor
Apollo Microwaves Ltd.
Tel (514)426-5959
Fax (514)426-3747
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