Hi Marco,
  
> yes I can do. But before we start huge debugging.
> I found out, that these file were bigger then 20 MB.
> Could this be a limitation of mkgmap?
> I recreated the maps with low "max-nodes" in splitter, the file became
> smaller and it works, now.
> Is there a know issue?

There's always known issues - it is experimental software that's in a
constant state of development.

You are building your maps with Java assertions enabled aren't you? You
should always have them enabled for mkgmap. If you were not using
assertions, please rebuild the failing map with them enabled and see if
it reports any errors.

Cheers,

Mark
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