Anyone come across this one before?

Refreshing Gem list
error reloading config_file=/data/servers/patch-fe-apache/conf/unicorn.rb: 
TypeError can't convert Hash into Integer 
/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:89:in
 
`read'/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:89:in
 
`load_specification'/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:153:in
 
`load_gems_in'/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:152:in
 
`each'/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:152:in
 
`load_gems_in'/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:149:in
 
`reverse_each'/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:149:in
 
`load_gems_in'/opt/bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems/source_index.rb:345:in
 
`refresh!'/opt/bcs/packages/ruby-1.8.6/lib/ruby/gems/1.8/gems/rails-2.3.4/lib/rails/vendor_gem_source_index.rb:34:in
 `refresh!'/opt
 /bcs/packages/ruby-gems-1.8/lib/site_ruby/1.8/rubygems.rb:746:in 
`refresh'/opt/bcs/packages/ruby-1.8.6/lib/ruby/gems/1.8/gems/unicorn-2.0.0/lib/unicorn/http_server.rb:673:in
 
`build_app!'/opt/bcs/packages/ruby-1.8.6/lib/ruby/gems/1.8/gems/unicorn-2.0.0/lib/unicorn/http_server.rb:656:in
 
`load_config!'/opt/bcs/packages/ruby-1.8.6/lib/ruby/gems/1.8/gems/unicorn-2.0.0/lib/unicorn/http_server.rb:330:in
 
`join'/opt/bcs/packages/ruby-1.8.6/lib/ruby/gems/1.8/gems/unicorn-2.0.0/lib/unicorn.rb:13:in
 
`run'/opt/bcs/packages/ruby-1.8.6/lib/ruby/gems/1.8/gems/unicorn-2.0.0/bin/unicorn_rails:208/opt/bcs/packages/ruby/bin/unicorn_rails:19:in
 `load'/opt/bcs/packages/ruby/bin/unicorn_rails:19


It appears our app isn't restarting when issuing a HUP, and I'm suspecting the 
above as the culprit. Unicorn restarts all workers without issue (other than 
the above error).


This is our basic config:

# Sample verbose configuration file for Unicorn (not Rack)
#
# This configuration file documents many features of Unicorn
# that may not be needed for some applications. See
# http://unicorn.bogomips.org/examples/unicorn.conf.minimal.rb
# for a much simpler configuration file.
#
# See http://unicorn.bogomips.org/Unicorn/Configurator.html for complete
# documentation.

# Use at least one worker per core if you're on a dedicated server,
# more will usually help for _short_ waits on databases/caches.
worker_processes 30

# Help ensure your application will always spawn in the symlinked
# "current" directory that Capistrano sets up.
working_directory "/data/servers/app/current"

# listen on both a Unix domain socket and a TCP port,
# we use a shorter backlog for quicker failover when busy
#listen "/data/servers/patch-fe-apache/logs/.unicorn_sock", :backlog => 64
listen 8080

# nuke workers after 30 seconds instead of 60 seconds (the default)
timeout 30

# feel free to point this anywhere accessible on the filesystem
pid "/data/servers/app/logs/unicorn.pid"

# By default, the Unicorn logger will write to stderr.
# Additionally, ome applications/frameworks log to stderr or stdout,
# so prevent them from going to /dev/null when daemonized here:
stderr_path "/data/servers/app/logs/unicorn_error.log"
stdout_path "/data/servers/app/logs/unicorn_out.log"

# combine REE with "preload_app true" for memory savings
# http://rubyenterpriseedition.com/faq.html#adapt_apps_for_cow
preload_app true
GC.respond_to?(:copy_on_write_friendly=) and
  GC.copy_on_write_friendly = true

before_fork do |server, worker|
  # the following is highly recomended for Rails + "preload_app true"
  # as there's no need for the master process to hold a connection
  defined?(ActiveRecord::Base) and
    ActiveRecord::Base.connection.disconnect!

  # The following is only recommended for memory/DB-constrained
  # installations.  It is not needed if your system can house
  # twice as many worker_processes as you have configured.
  #
  # # This allows a new master process to incrementally
  # # phase out the old master process with SIGTTOU to avoid a
  # # thundering herd (especially in the "preload_app false" case)
  # # when doing a transparent upgrade.  The last worker spawned
  # # will then kill off the old master process with a SIGQUIT.
  # old_pid = "#{server.config[:pid]}.oldbin"
  # if old_pid != server.pid
  #   begin
  #     sig = (worker.nr + 1) >= server.worker_processes ? :QUIT : :TTOU
  #     Process.kill(sig, File.read(old_pid).to_i)
  #   rescue Errno::ENOENT, Errno::ESRCH
  #   end
  # end
  #
  # Throttle the master from forking too quickly by sleeping.  Due
  # to the implementation of standard Unix signal handlers, this
  # helps (but does not completely) prevent identical, repeated signals
  # from being lost when the receiving process is busy.
  # sleep 1
end

after_fork do |server, worker|
  # per-process listener ports for debugging/admin/migrations
  # addr = "127.0.0.1:#{9293 + worker.nr}"
  # server.listen(addr, :tries => -1, :delay => 5, :tcp_nopush => true)

  # the following is *required* for Rails + "preload_app true",
  defined?(ActiveRecord::Base) and
    ActiveRecord::Base.establish_connection

  # if preload_app is true, then you may also want to check and
  # restart any other shared sockets/descriptors such as Memcached,
  # and Redis.  TokyoCabinet file handles are safe to reuse
  # between any number of forked children (assuming your kernel
  # correctly implements pread()/pwrite() system calls)
end


--
Grant Heffernan

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