I remembered this topic coming up a year or two ago, so I checked through
my "Boat Work" archives and found this excellent post from Sean.
Larry

>I was just thumbing through Don Casey's " Sailboat Refinishing" and
looked at 
his chapter on painting masts. He suggests using a polyurethane  (2 part)
and 
putting it on with a roll and tip method, however he says if thinned 
correctly you may not even have to bother with the tip part.
 
He suggests sanding the mast first and then an acid type etching primer 
that's recommended for the particular paint. He also warns about "clear
coating" 
saying that usually by the end of one season the clear coat will usually 
be 
like pieces of cellophane all over the deck. (I refer to Don's books ,
especially 
"This Old Boat", regularly. They are awesome)
 
Although I have not yet painted a mast, I have used Interlux's two part 
polyurethane on some fiberglass projects using the "roll and tip" method
and got 
results that I was very happy with. It's more expensive than 1 part but
the 
durability of it far exceeds the 1 part. If you decide to go that route
you can 
get the Interlux products at West Marine as well as a really nice free
painting 
guide from Interlux that goes through the prep steps. In fact, I think
you can 
check out the directions for painting aluminum spars from sailboats less
than 
25 feet at their link at
 
http://www.yachtpaint.com/usa//general/perfection/pdf/leaflet.pdf
 
If that link doesn't work go to the homepage for interlux which is 
www.yachtpaint.com  and search for the the 2 part product called
Perfection.
 
And thanks Howard for the tip on the mixing cups!  I'll give it a try for

sure. That's one of the things that's so great about being a part of a
group like 
this. I love learning tips and tricks from you guys!
 
As for the quality of work on Dauntless, well, thanks for the compliments
but 
believe me I'm just an amateur. You know how pictures are. I'm editing
what I 
show you!!! hahaha. Now you want to see some real workmanship.....check
out 
that crazy Rick and Raven!!!!  That's what I'm talkin' 'bout!!!!
 
Thanks guys/gals
 
Sean
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