Hey Mark:

If you cut sails for Ulman, then maybe you know... how did you guys 
drive a needle through the corners of a sail? For the handwork and 
finishing, I mean.

For example... I replaced the leather chafe patches on the corners of 
one of my sails. They were about 4, maybe 5 layers of resin-filled 
Dacron. My "sailmaking" machine wouldn't even consider punching through 
this stuff (My machine is similar to a SailRite Ultra, but not the 
genuine article. Probably from the same factory. With the Monster 
balance wheel, it wouldn't even go partly through.)

I bought a bunch of good needles, but still couldn't come close to 
pushing the needle through (yes, I used a sail palm). Or when I managed 
to get the needle in, my fingers were nowhere strong enough to  pull 
the needle through.

In the end, I finished the job by punching a hole with a very sharp 
homemade awl, a stump, and a hammer, and then followed up with the 
needle. It was a giant pain in the ass and took forever. I kept 
thinking, "there's GOT to be a better way!"

Is there a better way?

Thanks
BG

Brian Gilbert
Fix It And Sail, The Complete Trailer-Sailer


On Dec 4, 2008, at 11:23 AM, 
[EMAIL PROTECTED] wrote:

> Hello,
> How old is the sail? Lots of go fast boats I've raced on in the past 
> have had mylar laminate sails.
> Some with carbon fiber, some with kevlar, all awesome performing sails 
> when they are new, but the one thing they have in common is a short 
> life span. They begin to loose their shape over time and the draft 
> shifts back.
> If they've been subjected to heavy use during the coarse of a few 
> racing seasons they can start to come apart.
> Then they become the rags we used for practice.
> Unless you are one of those lucky guys who can buy new sails every two 
> or three years I'd stick with Dacron.
> But there are some other fabrics out there that are a bit higher 
> performing than good ol' Dacron, that
> are not laminates.
>
> Just reminiscing - I cut sails for Ullman once upon a time.
>
> Mark E
> M17F/D
> #103
> AMY
>
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