You've described my experience with this clock to a "T". If I hadn't made a 
custom enclosure around these electronics and its 'unique' tube spacing, I 
would abandon it in a heartbeat and substitute NixiChron electronics, but 
this would basically require building a whole new enclosure. It was my 1st 
enclosure build so I'm a bit attached to it. So I'll keep my fingers 
crossed and hope I can come up with a solution to this anomaly. Suggestions 
welcome

On Saturday, April 6, 2019 at 7:55:19 PM UTC-7, Roger Brinkman wrote:
>
> I have one of these clocks too and it fails every three years or so on 
> average. It’s all down to C6. Sometimes just F1 fails and other times the 
> inductor L1 goes short circuit as well.
> The Equivalent Series Resistance (ESR) of C6 goes through the roof, 
> causing it to effectively be a capacitor in series with a resistance. This 
> result is ringing in L1, and instability in the output voltage which 
> increases L1’s heat dissipation and untimely failure. Ambient temperature 
> is definitely a factor in C6’s lifespan, i.e clocks running in cooler 
> climates may run longer before failing, but the real mechanism of failure 
> is C6’s ability to withstand the internal heat generated by the pulse 
> current as its ESR rises with age. The higher it’s ESR, the warmer it runs, 
> then the quicker its electrolyte dries up.
> High quality, low ESR 105 degree electrolytic capacitors designed for 
> pulse applications like the Panasonic WL-R series will have a longer life 
> than ‘ordinary’ electros but eventually even they will fail. I have thought 
> about substituting a Multilayer Ceramic Capacitor in place of electrolytic 
> C6, but currently waiting for the next failure (which is about due!) before 
> I experiment with them. Perhaps another person can comment on their 
> suitability for such an application?
>
> Regards from Australia! 
>
> On 7 Apr 2019, at 11:59 am, Mac Doktor <themac...@gmail.com <javascript:>> 
> wrote:
>
>
> On Apr 6, 2019, at 9:36 PM, MichaelB <badn...@badnixie.com <javascript:>> 
> wrote:
>
> I used a higher voltage capacity electrolytic this time, maybe I’ll 
> this'll give me another year or so :-). 
>
>
> Are you using 85°C or 105°C?
>
>
> and I will try your idea of adding a heat sink to the VREG, since heat 
> seems to be the culprit here. Thx Nick
>
>
> Never turn your back on a 78xx. You could try using a 317 instead 
> (requires a resistor).
>
>
> Terry Bowman, KA4HJH
> "The Mac Doctor" 
>
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