Hi Greg. I took a look at the transformer you are using, but I opted for 
this one from the same family instead: *LPR6235-253LMRB*. It is 1:10 and 
has a much higher Isat than the one you are using. Amazingly it fit on the 
same footprint and it runs at a cool 100F at room temperature. Very happy.

On Thursday, May 2, 2019 at 1:59:20 PM UTC-4, Paul Andrews wrote:
>
> One project I have on the back burner is a very small battery-powered 
> nixie display. I thought that a variation of a power supply design that I 
> had been using for everything else, would work fine. It turns out that the 
> prototype of the power supply, which I had built a few years back, only 
> worked because of a dry solder-joint somewhere on the mosfet (yes, I'm 
> serious). The version I built specifically for this project quickly had 
> everything overheating. When I went back and touched up the soldering on 
> the prototype, it showed the same behavior. The culprit, BTW is pretty much 
> down to the tiny 1:20 transformer. I have built variations of this design 
> with bigger transformers that work very well.
>
> There are a lot of variations of power supply design that I could mess 
> with - obviously I have already scoured the internet on this topic - but 
> that is the trouble. This project will never get finished if I have to run 
> through multiple prototypes trying to find one that is small enough and 
> that works. So I was wondering if anyone could just say 'use this design'.
>
> The constraints are:
>
>    1. It has to fit on a circular PCB the same diameter as the tube or 
>    less (about 17mm).
>    2. It has to provide around 150V-160V regulated output, or maybe just 
>    'limited' output.
>    3. It only has to provide 1.5mA to 2mA.
>    4. It has to use a LiPo as the power source, so it should work at 
>    voltages between around 3.5V and 4.5V.
>    5. It has to use parts I can get from digikey (so no sourcing 
>    transformers from old cameras that I can't find for example).
>
> Surface mount components are fine...
>

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