BTW, it usually took a few hundred mA to burn the short.

On Sunday, February 12, 2023 at 9:31:13 PM UTC-8 gregebert wrote:

> I investigated internal shorts with IN-1 tubes about 10 years ago, and 
> never use them because of that.
> I never had anode shorts, but I had multiple cathode-to-cathode shorts, 
> resulting in more than 1 numeral being on at the same time, which will 
> cause more current and will burn a small-wattage anode resistor.
>
> I've never heard of this problem with Burroughs tubes, though. Also, I 
> havn't seen any indication that voltage surges will harm a nixie; they are 
> current-controlled. My first clock has a +340V anode voltage, and has been 
> running fine since 2011.
>
> If you have a failed tube, you can confirm the internal short by measuring 
> with an ohmmeter, then apply some current to it to burn it out like a fuse. 
> If you do this slowly, you will see the short glow before it burns out. The 
> tube will work for awhile, but will likely fail again after the short 
> re-grows.
>
> I suspect the short is caused by a metal whisker that formed in the 
> electric field. NASA did a number of studies on tin whisker growth and you 
> can find their tech reports online. Some metals are more prone to whisker 
> growth than others, and perhaps the ones you are seeing could be from 
> impurities. I've also seen this on older laptops that use CCFL backlights; 
> one of mine had a visible growth, thinner than a hair, at the HV supply.
>
> On Sunday, February 12, 2023 at 2:14:50 PM UTC-8 James Montgomerie wrote:
>
>> Hey folks, 
>>
>> Been lurking for years, but just joined properly now. I designed and made 
>> a clock myself a few years ago, using Burroughs B5750s on ‘original’ 
>> vintage carrier cards (pics attached, though I don’t think they’re 
>> important to the question I have). The clocks have been working for a year 
>> or two (and the pictures show them when they were working), but they have 
>> started to fail in a way that surprises me. 
>>
>> The anode resistors burn out and (unsurprisingly) the displays stop 
>> working. Analyzing at the components after a failure, the thing that sticks 
>> out to me is that the tubes themselves seem to have shorts in them. In one 
>> case, the ‘0’ has shorted to the anode. In another case the ‘4’ has shorted 
>> to the anode. Given this I think what must be happening is that the tubes 
>> develop these shorts, this causes too much current to be drawn when these 
>> numbers are meant to be illuminated, and in turn this causes the anode 
>> resistor to burn out. 
>>
>> Sometimes, before the failure, multiple numbers light at once, and/or the 
>> front of the tubes get silvered, but I’m not sure this is related. I think 
>> the multiple-numbers-at-once might be being caused by the ground-side 
>> control circuitry having to sink too much current from the short. 
>>
>> The repair is easy - replace the tube and anode resistor, but I’d like to 
>> understand the problem better and perhaps prevent it. 
>>
>> The power supplies seem fine, and both the supply voltage and the voltage 
>> across the anode resistor (and, by implication, current - about 2.6mA) are 
>> good when the tube and resistor are replaced. 
>>
>> Is a dead short internal to the tube a common fault I should be preparing 
>> for? Could it be caused by power surges or the like (in at least one case, 
>> the clock seemed to fail immediately after a power cut)? Is it likely that 
>> something in my circuit design could be is causing or encouraging this? 
>>
>> Thanks for any help! 
>> Jamie. 
>>
>>

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