One thing, I've noticed: 
Lines=40 seems to add more space than strictly necessary.

Why is that?

Example:

=======================
\setupbodyfont[10pt]

\definepapersize[test][width=140mm,height=208mm]
\setuppapersize[test][test]

\setuppagenumbering[location={footer,middle}]

\setuplayout[reset]
\setuplayout[backspace=17mm,
                        topspace=19mm,
                        header=0mm,
                        headerdistance=0mm,
                        footerdistance=4mm,
                        footer=5mm,
                        width=105mm,
                        %height=177mm, % does not suffice for a complete line
                        height=178mm, % enough for a complete line
                        %lines=40, % adds a bit of extra whitespace below the 
last line
                        rightmargin=0mm,
                        leftmargin=0mm,
                        ]
        
% \setupalign[line]
% \setuptolerance[vertical,verytolerant,stretch]
% \setupinterlinespace[stretch=0.01]
                        
\startsetups[mypenalties]
    \setdefaultpenalties
    \setpenalties\clubpenalties{2}{0}
    \setpenalties\widowpenalties{2}{0}
    \setpenalties\displaywidowpenalties{2}{0}
\stopsetups
\setuplayout[setups=mypenalties]        

%\showframe
\showmakeup
\showsetups

\starttext

\dorecurse{5}{\input knuth\par}

\stoptext

===============================

> -----Ursprüngliche Nachricht-----
> Von: Maier, Denis Christian (UB)
> Gesendet: Donnerstag, 29. April 2021 10:03
> An: 'Hans Hagen' <j.ha...@xs4all.nl>; mailing list for ConTeXt users <ntg-
> cont...@ntg.nl>
> Betreff: AW: [NTG-context] calculating optimal height of textblock
> 
> Thanks, Hans. That's really helpful.
> 
> Denis
> 
> > -----Ursprüngliche Nachricht-----
> > Von: Hans Hagen <j.ha...@xs4all.nl>
> > Gesendet: Mittwoch, 28. April 2021 17:58
> > An: mailing list for ConTeXt users <ntg-context@ntg.nl>; Maier, Denis
> > Christian (UB) <denis.ma...@ub.unibe.ch>
> > Betreff: Re: [NTG-context] calculating optimal height of textblock
> >
> > On 4/28/2021 2:07 PM, denis.ma...@ub.unibe.ch wrote:
> >
> > > how do you usually calcultate your layouts? For example in this
> > > example, the third value for height is not really helpful as there
> > > will never be a complete line :
> >
> > you can use
> >
> >        lines=40,
> >
> > instead of height
> >
> > Hans
> >
> > -----------------------------------------------------------------
> >                                            Hans Hagen | PRAGMA ADE
> >                Ridderstraat 27 | 8061 GH Hasselt | The Netherlands
> >         tel: 038 477 53 69 | www.pragma-ade.nl | www.pragma-pod.nl
> > -----------------------------------------------------------------
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