Dennis (and Brad),

I may have opened Pandora's box.  In essence I was trying to state that new
technologies are dictating changes in procedures.  Some of them are driven
by cost, some by size, some of them by governments.  Some issues of
reliability are of great concern, especially with lead-free.  This issue
alone could be addressed with reams of paper and days of seminars and still
wouldn't be completely covered.

Regarding vias and hole sizes, that is another topic that can take a lot of
time to completely address.  My suggestion is that if you have something
that works now, don't change it.  If you don't have to resort to vias in
pads or microvias, don't do it.  I regret that in my haste I neglected some
pertinent issues that really can't be addressed in an email....such as
amount of copper content, should you use solder mask and where, stencil
thickness, and in the case of BGA, whether you use paste or just flux.

So let me back up and say that IPC is a good resource of information and
instruction.  This is what we know works.  If different techniques are
dictated, then you may have to determine how reliable the end result is
until IPC or others complete the work.

I really don't want to belabor the point, but for years we have been told
not to use a tin finish because of whisker growth.  Now some lead-free
boards and components are tin plated and solder has a high tin content.  We
know this isn't the best approach, but it is being done.  The same holds
true for fluxes and chemical cleaning.  No-clean flux has it's issues, but
sometimes you have to use second best.

One of the reasons Brad is upset with all of this is reliability.  If
somebody's life depends on the working of your product you don't want to be
experimenting with questionable methods.  Then again, it may be perfectly ok
to use alternative methods with a cheap throw away consumer item.

And the DAP is Data Acquisition Products...primarily A/D and D/A converters.

Bob Benjamin
DAP - Texas Instruments
Tucson, AZ
(520) 746-7753
-----Original Message-----
From: Dennis Saputelli [mailto:[EMAIL PROTECTED] 
Sent: Thursday, December 08, 2005 6:49 PM
To: Protel EDA Discussion List
Cc: Bob Benjamin
Subject: Re: [PEDA] Via size, lead free, etc.

thanks for your most helpful comments Bob

but the 13 mil hole via in pad certainly is a surprise to me

is that a finished size after plating or the drill size ?

i certainly understand the relation to the pad size and minimum annular 
ring reqs

getting rid of the dog bones without resorting to laser drilling would 
be a major boon

heck it would be great to put them in bypass cap pads for that matter, 
you would get better performance and more routing room

bob, how was your 6 mil (i assume finished size) hole fabricated, laser 
or mechanical drill?

and the cleaning question re QFN and BGA still interests me, whether 
lead free or not

it seems to me that using the good old OA water soluble flux this is too 
risky to use due to the difficulty of cleaning under these things

so is 'no clean' flux the typical method ?

does anybody still use RMA for this sort of work?

BTW, Bob, what is 'DAP' ?

Dennis Saputelli

_______________________________________________________________________
Integrated Controls, Inc.           Tel: 415-647-0480  EXT 107
2851 21st Street                    Fax: 415-647-3003
San Francisco, CA 94110             www.integratedcontrolsinc.com


Bob Benjamin wrote:
> All,
> 
>  
> 
> I get the digest version, so I'm responding after reading a number of
> messages regarding via sizes.  The answer to Brad's original question is
> yes, via in pad is the recommended connection for fine pitched BGA.
Believe
> it or not, the via size is  going to be dictated by the pad size more than
> by the solder thieving problem.  The last one I did had a 6mil hole.  We
> have used 13 mil holes as the largest, and that is the info we have been
> putting into app notes for our devices.
> 
>  
> 
> You will also see this with QFN devices that have the large pad used to
> stabilize the package, as well as adding thermal relief.  This tiny pad on
> devices, such as op amps, can be tied through vias to ground planes to
draw
> off heat from the device.  This is one of the places I have used the 13
mil
> holes.
> 
>  
> 
> So is it recommended?..yes,..and does it work?....yes.  If it really
bothers
> you, plug the holes with silver or epoxy.
> 
> 
> And by the way, there is lead-free BGA that works well with no-clean
> flux..or so I'm told by Kester.  Dell, Nokia and Motorola are using LF
> processes, and many of the parts they are using are BGA.  One thing to
> consider is LF parts are going to be the norm in the not too distant
future.
> There may be problems procuring leaded parts so keep this in mind.
> 
> 
> If you would like to discuss this further, I am willing to do this, just
> contact me directly. 
> 
> 
> Bob Benjamin
> DAP - Texas Instruments
> 
> Tucson, AZ
> 
> [EMAIL PROTECTED]
> 


 
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