NY Times, August 30 2015
Zombie Factories Stalk the Sputtering Chinese Economy
By MICHAEL SCHUMAN

Miao Leijie loses money on each ton of cement his company produces. But 
stopping production is not an option.

When the plant opened in 2011 to supply the real estate and 
infrastructure industries in the northern Chinese city of Changzhi, the 
company raised most of the initial money from banks. Now, Mr. Miao, the 
factory’s general director, needs to keep churning out cement simply so 
the company can pay the interest on its loans.

It will be tough for the business, Lucheng Zhuoyue Cement Plant, to get 
out of the hole. Customers and investments are drying up, and the 
company is borrowing even more money to stay afloat.

“If we ceased production, the losses would be crushing,” Mr. Miao said, 
as he chain-smoked in the company’s quiet, spartan office. “We are 
working for the bank.”

Changzhi and its environs are littered with half-dead cement factories 
and silent, mothballed plants, an eerie backdrop to the struggling 
Chinese economy.

Like many industrial cities across China, Changzhi, which expanded 
aggressively during the country’s long investment boom, has too many 
factories and too little demand. That excess capacity, many economists 
indicate, will have to be eliminated for the Chinese economy to return 
to healthy growth.

But rather than shut down, Lucheng Zhuoyue and other Changzhi companies 
are limping along in a kind of march of the undead.

To protect jobs and plants, the government and its state-owned banks 
sometimes keep money-losing businesses on life support by rolling over 
or restructuring loans, providing fresh credit or offering other aid. 
While this may seem like an odd business tactic, it is part of a broader 
strategy to help maintain social stability, a major goal of China’s 
leadership. Authorities in China’s provinces and cities also back 
struggling factories just because they are deemed important to the local 
economy.

Similar strategies have been tried before, with little success. In 
Japan, such businesses, known as “zombie companies,” are blamed for 
contributing to that country’s two decades of economic stagnation.

As China allows its own “zombies” to stalk the economy, the situation is 
clouding the country’s outlook, making it difficult to predict where 
growth is headed. If the leadership doesn’t address the underlying 
problem, the economic weakness could be prolonged.

Concerns have already been rising that China’s slowdown is worsening and 
its problems are becoming harder to overcome. Such fears helped ignite a 
dramatic sell-off on stock markets around the world. Shares on the 
Shanghai stock exchange have tumbled by more than third since the June high.

“Global investors have now come to realize that China’s travails are 
beginning to affect everyone,” said Frederic Neumann, co-head of Asian 
economic research at HSBC in Hong Kong.

A Threat to Prosperity

Far from the sparkle of Shanghai or the export zones of Shenzhen, 
Changzhi is a modest city of three million people who live in low-rise 
apartment complexes and work in boxy factory compounds. The local 
economy depends on steel manufacturing and other heavy industries that 
girded the country’s decades-long era of high growth. As the property 
market grew and the government plowed money into roads and other 
infrastructure, cement factories sprouted on the city’s outskirts to 
capitalize on the bonanza, creating hundreds of well-paying jobs. In 
recent years, the busy local shops and crammed fast-food restaurants 
along Changzhi’s narrow downtown streets bustled with new prosperity.

But the country’s economy is slowing down, threatening that wealth. 
Gross domestic product expanded 7 percent in the second quarter of 2015. 
While that would be a stellar performance by the standards of most 
countries, it is the slowest pace for China in a quarter-century.

Some industries are plummeting, wreaking havoc in less economically 
diverse cities and towns. Empty apartments built during the boom are now 
weighing down the property sector. Businessmen in Changzhi complain that 
construction projects supported by the local government have also been 
scaled back.

As a result, Changzhi’s cement plants are saddled by excess capacity. 
Companies in the province can produce three times as much cement as what 
was actually needed in 2014, according to the Shanxi Provincial 
Association of Building Material Industries. Two-thirds of them lost 
money in that year.

Such conditions have turned once promising companies into zombies. While 
trucks are still parked outside the sprawling industrial compound of 
Changzhi’s Huatai Cement Clinker Company, there are far fewer than just 
a couple of years ago, and they have less to haul. The money-losing 
company has produced a mere 200,000 metric tons of cement this year, 
even though it is able to make one million.

As a state-owned enterprise, Huatai has been kept running with the help 
of special assistance. Huatai gets coal on credit and access to cheap 
loans from its parent company, which is owned by the provincial 
government. That has allowed management to keep all its 300 workers on 
the payroll — the company’s top priority. “Our employees need to eat, 
they need to live,” said one manager, who declined to give his name.

Such measures may help sustain employment, but they also delay the much 
needed overhaul of Chinese industry. A study of China’s labor market by 
the International Monetary Fund released in July noted that state-owned 
enterprises tended to keep workers that they did not need. From an 
economic perspective, it would be better for such businesses to downsize 
or even close, releasing their trained staff to work at companies or in 
sectors with stronger prospects. That would shift resources away from 
less productive parts of the economy, helping get growth back on track.

Without such a shift, the economy could suffer in the future. Raphael 
Lam, deputy resident representative at the I.M.F. in Beijing, says 
Chinese policy makers should move more forcefully to enact pro-market 
reforms and allow state-owned enterprises to restructure. If not, he 
says, “Over the long term, there would be an increasing likelihood of a 
sharper slowdown.”

‘Eternal, Unpaid Vacation’

The situation is also complicating matters for workers not lucky enough 
to keep their jobs. Though unemployment has remained low nationally, 
workers in troubled Changzhi complain that good jobs are hard to find.

At the Changzhi Cement Group, where the only sound is a barking dog, a 
former company electrician, Zhao Liwei, 43, watches TV inside a decrepit 
room for janitors at the compound’s entrance. Two years ago, as 
production at the state-owned plant ground to a halt, her paychecks 
stopped coming. Most employees were left to fend for themselves

Since the factory was never formally shuttered, they have not received 
severance payments or other compensation, Ms. Zhao said. Though a 
private company took on a handful of employees to produce cement in a 
portion of the plant’s facilities in August, the work is only temporary.

Ms. Zhao has not worked at all. The only jobs in the area, she says, are 
sweeping floors and waiting tables, for as little as 500 renminbi, or 
$78, a month. She earned twice that working at the factory. “We were 
promised an iron rice bowl” — the Chinese term for lifetime employment — 
she said. But now “it is like we’ve been left on an eternal, unpaid 
vacation.”

Some of these idled workers have faced biting hardship. Sitting outside 
a nearby deteriorating residential complex, Du Jianping, 45, says that 
she has to rely on handouts from her parents to put food on the table 
for her 12-year-old daughter. She and her husband lost their jobs at the 
Changzhi Cement Group, and ever since, Ms. Du has been earning a 
pittance selling women’s clothes and children’s toys at a stall outside 
a train station.

She feels trapped, fearing she would be unable to get better work 
elsewhere. “We are too old to find jobs in the cities,” she said. “I 
hope the government could help lift up the cement industry so that it 
can recover.”

Beijing is sensitive to such pleas. Fearing that joblessness could lead 
to social instability, the government has made maintaining employment a 
primary goal of its economic policy. Premier Li Keqiang said during a 
news conference last year that the lowest growth rate acceptable to the 
regime “needs to ensure fairly full employment and realize reasonable 
increase of people’s income.”

That helps explain why Beijing is taking stronger action to prop up the 
economy. On Aug. 25, the central bank cut its benchmark interest rate 
for the fifth time since November. Almost two weeks earlier, it suddenly 
devalued the renminbi, which some analysts see as an attempt to lift 
China’s sagging exports by making them cheaper in international markets.

The government is also planning to use state banks to finance another 
round of infrastructure spending aimed at aiding beleaguered industries 
like cement. Managers in Changzhi argue that the authorities should be 
doing even more to help, by setting a minimum price for cement or 
supporting local construction projects.

Still, such steps may do little more than keep zombie companies alive — 
to the detriment of the overall economy. By pumping up growth with fresh 
credit and stimulus, the government might temporarily revive some 
factories, but also exacerbate the economy’s problems of excess capacity 
and high debt.

The consulting firm IHS Global Insight estimates that debt relative to 
China’s output will reach 254 percent in 2015, nearly double the level 
of 2008. Such debt levels can pose substantial risks to an economy if 
borrowers are unable to repay them and a wave of defaults follows. “The 
size of debt only accumulates,” said Grace Wu, a senior director at the 
rating agency Fitch in Hong Kong. “That doesn’t help with the underlying 
economy. It doesn’t help create jobs.”

Over the long term, Chinese policy makers are trying to decrease the 
economy’s dependence on excessive investment for growth and allow 
household consumption to play a bigger role. That means the factories in 
many heavy industries, like cement, may never run again at full tilt.

Wang Xiaohu has not completely given up hope. Over the years, Mr. Wang, 
a 40-year-old businessman, put 20 million renminbi, or $3.1 million, 
into Changzhi Ruili Building Materials Ltd., which can produce 300,000 
metric tons of cement annually. But now the factory site is watched over 
by a lone, elderly security guard in an ill-fitting uniform. Mr. Wang 
was forced to idle the plant about 18 months ago, laying off nearly all 
of his 100 employees.

Mr. Wang, though, has refused to liquidate the factory. Instead, he 
maintains the machinery, waiting for the day when the economy revives 
and he can produce cement once again — a day that even he acknowledges 
may never come. “Many of the small and medium cement plants here are 
like this,” Mr. Wang says. “The chances are slim that they will ever 
reopen.”
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