[Darth Vader never had a shortage of cash, no?]

http://www.nytimes.com/2005/03/28/politics/28weapons.html
March 28, 2005
Cost Concerns Plague Army's High-Tech Plan
By TIM WEINER

The Army's plan to transform itself into a futuristic high-technology force
has become so expensive that some of the military's strongest supporters in
Congress are questioning the program's costs and complexity.

Army officials said Saturday that the first phase of the program, called
Future Combat Systems, could run to $145 billion. Paul Boyce, an Army
spokesman, said the "technological bridge to the future" would equip 15
brigades of roughly 3,000 soldiers, or about one-third of the force the Army
plans to field, over a 20-year span.

That price tag, larger than past estimates publicly disclosed by the Army,
does not include a projected $25 billion for the communications network
needed to connect the future forces. Nor does it fully account for Army
plans to provide Future Combat weapons and technologies to forces beyond
those first 15 brigades.

Now some of the military's advocates in Congress are asking how to pay the
bill.

"We're dealing today with a train wreck," Representative Curt Weldon,
Republican of Pennsylvania and vice chairman of the House Armed Services
Committee, said at a March 16 Congressional hearing on the cost and
complexity of Future Combat Systems.

"We're left with impossible decisions," said Mr. Weldon, a strong supporter
of Pentagon spending who was lamenting the trillion-dollar costs for the
major weapons systems the Pentagon is building. One of those decisions, he
warned, might cut back Future Combat.

The Army sees Future Combat, the most expensive weapons program it has ever
undertaken, as a seamless web of 18 different sets of networked weapons and
military robots. The program is at the heart of Defense Secretary Donald H.
Rumsfeld's campaign to transform the Army into a faster, lighter force in
which stripped-down tanks could be put on a transport plane and flown into
battle, and information systems could protect soldiers of the future as
heavy armor has protected them in the past.

Army officials say the task is a technological challenge as complicated as
putting an astronaut on the moon. They call Future Combat weapons, which may
take more than a decade to field, crucial for a global fight against terror.

But the bridge to the future remains a blueprint. Army officials issued a
stop-work order in January for the network that would link Future Combat
weapons, citing its failure to progress. They said this month that they did
not know if they could build a tank light enough to fly.

The Army is asking Congress to approve Future Combat while it is fighting
wars in Iraq and Afghanistan whose costs, according to the Congressional
Research Service, now exceed $275 billion. Future Combat is one of the
biggest items in the Pentagon's plans to build more than 70 major weapons
systems at a cost of more than $1.3 trillion.

The Army has canceled two major weapons programs, the Crusader artillery
system and the Comanache helicopter, "to protect funding for the Future
Combat System," said Senator John McCain, Republican of Arizona and a member
of the Armed Services Committee. "That is why we have to get the F.C.S.
program right."

David M. Walker, the comptroller general of the United States, said in an
interview that the Pentagon's future arsenal was unaffordable and Congress
needed "to make some choices now."

"There is a substantial gap between what the Pentagon is seeking in weapons
systems and what we will be able to afford and sustain," said Mr. Walker,
who oversees the Government Accountability Office, the budget watchdog of
Congress. "We are not going to be able to afford all of this."

He added, "Every dollar we spend on a want today is a dollar we won't be
able to spend on a need tomorrow."

Paul L. Francis, the acquisition and sourcing management director for the
accountability office, told Congress that the Army was building Future
Combat Systems without the data it needed to guide it. "If everything goes
as planned, the program will attain the level of knowledge in 2008 that it
should have had before it started in 2003," Mr. Francis said in written
testimony. "But things are not going as planned."

He warned that Future Combat Systems, in its early stages of research and
development, was showing signs typical of multibillion-dollar weapons
programs that cost far more than expected and deliver fewer weapons than
promised. Future Combat is a network of 53 crucial technologies, he said,
and 52 are unproven.

Brig. Gen. Charles A. Cartwright, deputy director for the Army research and
development command, said in an interview that Future Combat was a work in
progress, evolving in an upward spiral from the drawing board to the
assembly line.

"We are working through the affordability," General Cartwright said. He
acknowledged that the Army's cost estimates could spiral upward as well.

The Army's publicly disclosed cost estimates for Future Combat stood at $92
billion last month. That excluded research and development, which the G.A.O.
says will run to $30 billion. Mr. Boyce, the Army spokesman, said on
Saturday that Future Combat costs were estimated at $25 billion for research
and development and from $6.1 billion to $8 billion for each of 15 future
brigades, or as high as $145 billion.

The Army wants Future Combat to be a smaller, faster force than the one now
fighting in Iraq. Tanks, mobile cannons and personnel carriers would be made
so light that they could be flown to a war zone. But first they must be
stripped of heavy armor. In place of armor, American soldiers in combat
would be protected by information systems, so they could see and kill the
enemy before being seen and killed, Army officials say.

Future Combat soldiers, weapons and robots are to be linked by a $25 billion
web, Joint Tactical Radio Systems, known as JTRS (pronounced 'jitters"). The
network would transmit the battlefield information intended to protect
soldiers. It is not included in the Future Combat budget.

If JTRS does not work, Future Combat will fail, General Cartwright said. The
Army halted production on the first set of JTRS radios in January, saying
they were not progressing as planned.

"The principle of replacing mass with information is threatened," Mr.
Francis said in an interview. "Now you'd have light vehicles fighting the
same way as the current force, without the protection. This is one reason
why we don't know yet if Future Combat Systems will work."

Another factor is the weight of the new weapons. Future Combat's tanks and
mobile cannons, all built on similar frames, were supposed to weigh no more
than 19 tons each. At that weight, they could be flown to a war zone in a
few days, rather than taking weeks or months to deploy.

They will weigh "less than 50 tons, perhaps less than 30 tons," Claude M.
Bolton Jr., the Army's acquisition executive, told Congress at the March 16
hearing. "Will it be 20 tons or 19? I don't know the answer to that."

That doubt may damage a conceptual underpinning for Future Combat: the
ability to deploy armed forces quickly in a crisis. Unless the weapons are
as light as advertised, they will have to arrive in a theater of war by
ship.

Boeing, best-known for making commercial aircraft and military space
systems, is designing Future Combat Systems in the role of lead systems
integrator, acting as architect and general contractor. It is also
responsible for the JTRS radios.

Boeing is being paid $21 billion through 2014 for its work on Future Combat
Systems. "It's certainly a key element of our defense business," said Dennis
Muilenburg, the vice president and general manager for Future Combat Systems
at Boeing. The Army's Future Combat contract with Boeing, which has suffered
several Pentagon contracting scandals in the last few years, exempts the
company from financial disclosures demanded under the federal Truth in
Negotiations Act.

The challenge for the Army and Boeing is to build "an entirely new Army,
reconfigured to perform the global policing mission," said Gordon Adams, a
former director for national security spending at the Office of Management
and Budget, "and that is enormously expensive."

Mr. Rumsfeld told the House Defense Appropriations subcommittee last month
about the challenge of remaking an Army in the middle of a war. "Abraham
Lincoln once compared reorganizing the Union Army during the Civil War to
bailing out the Potomac River with a teaspoon," he said. "I hope and trust
that what we are proposing to accomplish will not be that difficult."

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