I just sorted a similar problem I was having.
Basically make sure that the file your trying to send is Chmod'ed so
that the mail() can actually execute not just read. I was having the
same problem where any email I was attaching a file to (in this case a
PDF) was attaching the file fine but only the headers so I was receiving
a PDF type document but with no information in it. 

I chmodded the file to 7777 and it works fine.
I also made use of this script:
// uses mime_mail() class from functions.php
        $msg = "This is a PDF e-mail";
        $attachment = fread(fopen("db/webopman.pdf", "r"),
filesize("db/webopman.pdf")); 

        $mail = new mime_mail();
        $mail->from = "[EMAIL PROTECTED]";
        $mail->headers = "Errors-To: [EMAIL PROTECTED]";
        $mail->to = $email;
        $mail->subject = "Thanks for downloading our attachment";
        $mail->body = $msg;
        $mail->add_attachment("$attachment", "webopman.pdf",
"application/pdf");
        $mail->send();

Calling this class:
/*
* Class mime_mail
* Original implementation by Sascha Schumann <[EMAIL PROTECTED]>
* Modified by Tobias Ratschiller <[EMAIL PROTECTED]>:
* - General code clean-up
* - separate body- and from-property
* - killed some mostly un-necessary stuff
*/ 

class mime_mail 
{
var $parts;
var $to;
var $from;
var $headers;
var $subject;
var $body;

/*
* void mime_mail()
* class constructor
*/ 
function mime_mail()
{
$this->parts = array();
$this->to = "";
$this->from = "";
$this->subject = "";
$this->body = "";
$this->headers = "";
}

/*
* void add_attachment(string message, [string name], [string ctype])
* Add an attachment to the mail object
*/ 
function add_attachment($message, $name = "", $ctype =
"application/octet-stream")
{
$this->parts[] = array (
"ctype" => $ctype,
"message" => $message,
"encode" => $encode,
"name" => $name
);
}

/*
* void build_message(array part=
* Build message parts of an multipart mail
*/ 
function build_message($part)
{
$message = $part[ "message"];
$message = chunk_split(base64_encode($message));
$encoding = "base64";
return "Content-Type: ".$part[ "ctype"].
($part[ "name"]? "; name = \"".$part[ "name"]. "\"" : "").
"\nContent-Transfer-Encoding: $encoding\n\n$message\n";
}

/*
* void build_multipart()
* Build a multipart mail
*/ 
function build_multipart() 
{
$boundary = "b".md5(uniqid(time()));
$multipart = "Content-Type: multipart/mixed; boundary =
$boundary\n\nThis is a MIME encoded message.\n\n--$boundary";

for($i = sizeof($this->parts)-1; $i >= 0; $i--) 
{
$multipart .= "\n".$this->build_message($this->parts[$i]).
"--$boundary";
}
return $multipart.= "--\n";
}

/*
* void send()
* Send the mail (last class-function to be called)
*/ 
function send() 
{
$mime = "";
if (!empty($this->from))
$mime .= "From: ".$this->from. "\n";
if (!empty($this->headers))
$mime .= $this->headers. "\n";

if (!empty($this->body))
$this->add_attachment($this->body, "", "text/html"); 
$mime .= "MIME-Version: 1.0\n".$this->build_multipart();
mail($this->to, $this->subject, "", $mime);
}
}; // end of class 
?>

Hope this solves the issue.

Steve Jackson
Web Developer
Viola Systems Ltd.
http://www.violasystems.com
[EMAIL PROTECTED]
Mobile +358 50 343 5159





> -----Original Message-----
> From: Manuel Lemos [mailto:[EMAIL PROTECTED] 
> Sent: 26. helmikuuta 2003 3:51
> To: [EMAIL PROTECTED]
> Subject: [PHP] Re: MIME help needed please...
> 
> 
> Hello,
> 
> On 02/23/2003 08:01 PM, Shawn McKenzie wrote:
> > I got this from the user contributed notes in the php.net 
> manual.  It 
> > seems to work fine most of the time, but Eudora and Pegasus users 
> > either get mangled attachments or no attachments.
> > 
> > Can anyone see a problem (most files are zip, but sometimes 
> tar.gz or 
> > sit) I tried using Content-Type: application/zip with the same 
> > results.  I'm thinking it is some issue with the headers, 
> > content-types, boundaries or something.  Or maybe 
> Pegasus/Eudora don't 
> > understand MIME or base64 (doubtful)???
> 
> It could be one of many bugs of the mail() function.
> 
> You may want to try this class for composing and sending MIME 
> messages 
> as it works around some of those bugs:
> 
http://www.phpclasses.org/mimemessage

-- 

Regards,
Manuel Lemos


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