There doesn't appear to be any digging into the the body, no.  It's just a 
really, unusually snug fit, like obnoxiously snug... like the maker didn't 
machine it to spec.

At any rate, thanks Bill and Tim. 

On Saturday, December 13, 2014 9:27:58 AM UTC-8, Bill Lindsay wrote:
>
> Is the issue that your steel cogs have dug into an aluminum hub body?  If 
> so, I'd use that as a reminder to just get away from aluminum freehub 
> bodies forever.  If your wheel is perfectly good, then I would live with 
> it, maybe try to file away gouges to make things a little more workable, 
> and stock up on these:
>
> XT Rear Hub 
> <http://www.ebay.com/itm/Shimano-Deore-XT-FH-M750-8-9-10-Speed-MTB-32H-Rear-Hub-/111546833787?pt=US_Hubs&hash=item19f8b59b7b>
>
> 32 hole XT rear hubs are right at that sweet spot.  Still plentiful and 
> the disc crowd doesn't want them.  $30 for 32 hole rear is a good price.  
> 36 hole rear hubs are much more scarce, so expect to pay $60 or so.  
>
> When your Phil wheel is due for a new rim, build around an XT, sell your 
> Phil hub for parts and move on.  
>
> On Thursday, December 11, 2014 7:49:35 PM UTC-8, David wrote:
>>
>> Evening, group.  Anyone here (1) run a Phil cassette hub on their Riv, 
>> and (2) come to find the cassette does not release or install onto the hub 
>> body without significant force/wrangling/finagling involved?  It's really 
>> bizarre. I have a Phil cassette hub on my Hilsen and I have this issue. 
>>  Called Phil today.  I'm told that I have an older generation cassette hub 
>> that has 4 pawls instead of the new 5 pawl hub body.  So, Phil wants $266 
>> from me (plus shipping both ways) to install the current gen cassette hub 
>> and ratchet ring.  No warranty on Phil parts, apparently.  Riv installed 
>> the cassette hub on my Hilsen in 2010, and I'd very much assume the guys 
>> who built my Hilsen up would've noticed a fussy fit between the cassette 
>> and the hub body.  But how did this happen?
>>
>> Does this scenario speak to anyone here?  If so, do you know of another 
>> workaround, as an alternative to dealing with Phil. 
>>
>> Thanks for your time,
>>
>> David
>> Sacramento, CA
>>
>

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