Edwin, I have had two frames crack at a headtube lug, both frames built by 
the same frame shop. I rode them for weeks in that condition including a 
long race that included a significant mountain climb and descent. That is 
how young and dumb and poor I was. My point is you are probably alright for 
the short term, but you might want to get it checked reasonably soon.

Joe in GJT

On Sunday, March 6, 2016 at 3:27:28 PM UTC-7, Edwin W wrote:
>
> I was performing a very rare bike cleaning and saw a bit of a chip in the 
> paint of the headtube on my Sam. It is a 60cm, single top tube orange one 
> with side pulls, if you are interested. I am the second ownder and have put 
> 5000 or so miles on it over the last three years.
> Can you all take a look at the two photos posted here 
> <https://www.flickr.com/photos/90785999@N06/sets/72157665396088401> and 
> let me know what you think?
> Is it a crack? Yes, it looks like that. It is right where the point of the 
> lug is, which must add some kind of stress? Metallurgists and engineers 
> please chime in.
> What to do about it? Replace the head tube? What size of a job is that? 
> Does every city (even a not very bikey city like Nashville) have someone 
> who could do this?
> Any other wisdom would be appreciated.
>
> Why does steel have to be THIS real?
>
> Edwin
>

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