Have you considered aluminum or steel angle in place of the wood, now that 
you know what works?

JohnS


On Monday, August 29, 2016 at 10:24:30 AM UTC-4, Patrick Moore wrote:
>
> Thanks. I am very pleased not only with the real world capacity, but also 
> with the bikes stability (minus bags hanging from the bar), and the quick 
> on and off solution.
>
> I bet that under such loads the rear rack would rather quickly break under 
> long distances -- I can't find any officially listed capacity, but I'll bet 
> it's less than 50 lbs.
>
> I may go back and refashion the wooden braces and basket floor, having 
> rather gouged the originals up by trial and error assembly (process known 
> technically as 3D trial and error design). Anyone have a spare 2X4?
>
> On Mon, Aug 29, 2016 at 8:10 AM, JohnS <shar...@gmail.com <javascript:>> 
> wrote:
>
>> Very impressive Patrick, both the load caring capacity and the quick 
>> on/off of the rack. Simple and effective, can't ask more. Thanks for the 
>> update.
>>
>> JohnS
>>
>>
>> On Sunday, August 28, 2016 at 3:36:11 PM UTC-4, Patrick Moore wrote:
>>>
>>> Forgot to mention that I've installed bolts backward through the dropout 
>>> holes and, for the stay bosses, drove in bolts and cut off the heads. Using 
>>> dome nuts and an allen driver, I can remove the unladen rack in 1 minute 
>>> and install it in 2 minutes.
>>>
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>
>
>
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> individualities revolve. *Chuang Tzu
>
> *Stat crux dum volvitur orbis.* *(The cross stands motionless while the 
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