@Mark, the symmetry of the bulge was diagnosed in a truing stand. 
Everything looked great about the rim except for a <2mm bulge on each side. 
There wasn't excessive wear observed by eye or finger. I did not measure 
the thickness of the wall to confirm wear, though. And admittedly there was 
not a flat spot to indicate impact damage to the top of the walls. The 
reason I'm convinced it is impact related is that a buddy and I were 
bombing down a rutted gravel road at about 30mph and I hit a rock and 
bottomed out badly. We stopped to see if I pinch-flatted, but I had not. 
The bulging did not happen that day or even that week, but it was soon 
thereafter that a slight rub started and I put the wheel in a truing stand. 
It is entirely possible (maybe probable) that brake wear contributed to the 
weakness of the rim. I chose to ride the rim another 1000 miles because the 
rim seemed fine otherwise. I'm not sure that was advisable. 

-Patrick


On Wednesday, February 28, 2018 at 3:12:11 PM UTC-5, Mark Anderson wrote:
>
> On Wednesday, February 28, 2018 at 9:06:40 AM UTC-6, Patrick Cronin wrote:
>>
>>
>> I'm pretty sure an impact caused the bulging as both sides were equally 
>> protruding when the rubbing first happened. 
>>
>
> Is your evidence that both sides were bulging equally the observation that 
> the rim would strike both brake pads at the bulge? 
>
> Striking both pads does not imply a symmetric bulge.  A one-sided bulge 
> will rub both brake pads as long as the bulge is big enough to take up the 
> total pad clearance on both sides of the rim.  The bulge pushing on the 
> proximate brake pad will cause the opposite brake pad to be pulled against 
> the other, non-bulging, side of the rim. 
>
> I have a similarly worn-out and cracked rim that I should get around to 
> fixing someday.  It binds both brake pads, but only one side bulges, as 
> measured on a truing stand.  BTW, the bulge can only be measured with an 
> inflated tire.  Take off the tire, the bulge relaxes and the rim seems 
> perfectly true.
>
> -- 
> Mark
>
>

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