I've thought about ways to cure this rattle. Ideal would be if your rack 
tubes were so large in diameter that they _just_ fit inside the hooks. I 
tried to take up the extra space with rubber from cut-up inner tubes, but 
that didn't work. Perhaps you can find or make bushings that you could clip 
over the rack tubes. Something like slicing a plastic tube (for example, 
the barrel of a ball-point pen), then clipping it onto the rack.

You'd still get a little rattle from the lower attachment, unless that, 
too, is just the right size for your rack. It would take some 
trial-and-error, and I just didn't have the patience. I went back to my old 
Berthoud panniers that have a metal spring to tension the pannier, and the 
problem was solved. (Current Berthoud panniers use an easy-on/easy-off 
system that probably isn't any better than Ortlieb's.)

Jan Heine
Editor
Bicycle Quarterly
www.bikequarterly.com

Follow our blog at www.janheine.wordpress.com

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