We are completing an institutional solar project about 120 kW going on a large 
parking deck. The large spans require some really large beams to support the 
multiple rows of modules since support columns are as much as 60 feet apart. In 
other words, adding more modules to each multiple row is a really big 
structural issue and they are at the limit now.

However, no matter how we design the strings, the number of modules in each row 
can only be divided by 12 and multiples of 12 which is the only combination of 
modules per string that also works with the number of modules per row, the 
number of rows per system, and the number of modules stacked N-S related to 
shading issues between rows. However,the inverter manufacturer wants 13 modules 
per string to avoid low voltage cutoff on hot summer days. if I go to 13 
modules per string, I am really hitting voltage max during average cold days 
and believe me, this site will see more cold and snow days (reflections) with 
temperatures far below average winter temperatures, then it will have hot 
summer days. The summer average temperature is 83 degrees and I calculate the 
minimum array voltage is still over 316 volts, on a 480 VAC 3 phase inverter. 

Since by both structurally and module count, there is no way we can increase 
row lengths to provide 13 module strings, and we cannot reduce modules per row 
to achieve 13 module strings as this would make the system far below what the 
client expects in system capacity.  

Weather data for this location indicates it exceeds our summer design 
temperature by onlyv60 hours total per year, and no doubt most of these hours 
occur near the late afternoon at the end of a solar day.

Whats the best way to deal with this less than ideal combination of string 
sizes since we are getting nailed at both ends - too few modules per string can 
shut down inverters when hot summer days drop module voltages, and too many 
modules per string can do some real high voltage damage on a very cold sunny 
day with a foot of snow on the ground.  

What say yea?

Jeff Yago

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