Darryl and Wrenches,

I wonder about the suggestion of using a Class T fuse. Here's why: Class T's 
are extremely fast on a dead short but is that what you have during a thermal 
runaway event? Class T's are also capable of many times their rated short 
circuit current for brief periods of time. For instance, a 300 amp Class T can 
handle 750 amps for 3.3 minutes. At the extreme, it can handle nearly 2000 amps 
for 500ms before opening. As current begins to flow from the other batteries to 
feed the runaway, could the currents cause a fire or other harm before a Class 
T opens? It seems to me that this situation would call for much faster 
overcurrent protection. I'm open to be re-educated here if this thinking is 
wrong.

I realize that the subject was concerning safety of parallel battery 
connections but I can't resist mentioning the undesirable design aspect of 8 
parallel battery strings. ( I know Darryl, not your design) Since this forum 
can be viewed by anyone, I would like to point out that many parallel battery 
strings in a deep cycle application will lead to premature battery failure. It 
will take dozens of hours of testing and corrective maintenance to keep that 
bank healthy. Current will always take the path of least resistance leaving 
many cells undercharged every day. At the same time, some strings may be 
overcharged which may cause thermal runaway (AGM or GEL) or early failure.  
Even two parallel strings require special attention which is why I advocate 
using large capacity batteries rather than multiple strings. My design rule: no 
more than two strings in parallel.

Larry Crutcher
Starlight Solar Power Systems
www.starlightsolar.com
928-342-9103

----- Original Message ----- 
From: Darryl Thayer 
To: RE-wrenches 
Sent: Tuesday, April 19, 2011 7:29 PM
Subject: [RE-wrenches] Batteries in parrallel Failure


Batteries in parallel, How to protect from catastrophic failure.
I just got contacted to commission a solar system off grid not of my design.   
Eight battery strings in parallel, AGM batteries, 24 volts @ 120 AH each string 
(two 12 volt in series)  New system, new batteries, Silent POwer Inverter.  Two 
kW DC array.  generator to charge through Silent power.  (present installer is 
not sure how to do final set up and testing)  

I am most concerned about 8 batteries in parallel, (especially since last week 
a set of AGM burned up having 5 in parallel Owner had no way to break the 
paralleling of the batteries, she could only stop the chargeing)   What I am 
proposing for your review is requireing the installtion of  two combiner boxes 
Midnight solar with a breaker in each battery string, using about 3' of #10 to 
connect each battery string to the combiner box.  This way if a battery failed 
and the paralled strings were to "dump" into the failed battery it would trip 
the breaker.  I was thinking of using a 30 amp breaker in each string. The main 
breaker is set at 240 amps.  

Ideas Please?  
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