Very good points, thanks for the advice.  I think the AHJ will get a call and 
the photos I took.  


Jesse

Sent from my iPhone

On May 7, 2011, at 2:34 PM, R Ray Walters <r...@solarray.com> wrote:

> Even a bad solar installer isn't going to use cut up extension cords; that 
> install was DIY or a "knowledgable" inebriated neighbor. I lived in the 
> backwoods for many years, and saw even my own work get turned into horror 
> systems.
> As far as your competitor doing bad work, we had the same problem for years 
> with a guy who was finally run out of Taos by the inspector and a growing 
> list of angry customers.
> He's now in California doing Wholesale Solar.
> Your best bet is to turn him in to the AHJ for illegal contracting, along 
> with pics of the work., but make dang sure he really did it. Enough 
> complaints and eventually they'll get him.
> Luckily much of the system can survive without OCP; the array is current 
> limited and won't pop an OCP anyway, and the house wiring can't actually fry 
> at 2500 watts continuous, so a battery wiring issue will be the most 
> dangerous situation. (batteries on NEC systems are not really protected from 
> the most likely dangers like a wrench being dropped across the terminals)
> 
> I've rewire dozens of such monsters, and you don't even want to have your 
> fingerprints on it without having approval to completely rewire it.
> Also, for budget cabin systems  like that, we would often just supply parts 
> and a wiring diagram, and let them keep the liability. 
> It can get cost prohibitive and unnecessary to bring the whole system up to 
> NEC 2011, my own beautiful house has 103 yr old Knob & tube wiring that is 
> going great. I only added AFCI breakers and replaced all the lights with low 
> current CFs. 
> You have to suspend some of the code junky in you, and proceed with common 
> sense, or don't proceed at all.
> Definitely not for the faint of heart, Good luck,
> 
> R. Walters
> r...@solarray.com
> Solar Engineer
> 
> 
> 
> 
> On May 7, 2011, at 11:21 AM, Jesse Dahl wrote:
> 
>> Good point, and I guess I could see work like this from a homeowner, but 
>> this is from a "energy solutions" company in my area. I can fix the problems 
>> with the solar, some new parts, some conduit, pull some wire.. 
>> I just don't know what to do about this "energy solutions" guy. Show him why 
>> it's wrong, confront him.... 
>> 
>> Thanks,
>> 
>> 
>> Jesse
>> 
>> Sent from my iPhone
>> 
>> On May 7, 2011, at 11:37 AM, "Jason Szumlanski" <ja...@fafcosolar.com> wrote:
>> 
>>> Yeah – it can be scary. Retrofits/fix-its are the worst, but can be fun and 
>>> profitable at times. Starting from scratch is usually the answer, reusing 
>>> components if practical.
>>> 
>>>  
>>> 
>>> Word of caution… be careful not to harshly criticize work in front of the 
>>> customer. Sometimes they claim that “another idiot PV installer” did the 
>>> system, when in fact it was a DIY installation. You can be matter of fact 
>>> about the safety hazards and code violations, but I’ve seen the look on a 
>>> person’s face who obviously did it himself as I tore the system apart.
>>> 
>>>  
>>> 
>>> Jason Szumlanski
>>> 
>>> Fafco Solar
>>> 
>>>  
>>> 
>>>  
>>> 
>>> From: re-wrenches-boun...@lists.re-wrenches.org 
>>> [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of 
>>> d...@foxfire-energy.com
>>> Sent: Saturday, May 07, 2011 7:58 AM
>>> To: RE-wrenches
>>> Subject: Re: [RE-wrenches] Dangerous installs/installers..
>>> 
>>>  
>>> 
>>> Welcome to the Rodeo partner..
>>> 
>>>  
>>> 
>>> 
>>> Dan Brown
>>> Foxfire Energy Corp.
>>> Renewable Energy Systems
>>> (802)-483-2564
>>> www.Foxfire-Energy.com
>>> NABCEP #092907-44
>>> 
>>>  
>>> 
>>> -------- Original Message --------
>>> Subject: [RE-wrenches] Dangerous installs/installers..
>>> From: Jesse Dahl <dahlso...@gmail.com>
>>> Date: Sat, May 07, 2011 2:45 am
>>> To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
>>> 
>>> Wrenches,
>>> 
>>>  The other day on my travels, I came across a very scary small stand-alone 
>>> hunting shack install.  All the wiring is cut extension cords and some UF, 
>>> the cable from the charge controller to the batteries is an extension cord 
>>> with the 14s paralleled.   mice chewed wire, splices taped and laid on the 
>>> ground, mis matched modules (least of the problems). not a disco or OCPD to 
>>> be seen. 
>>> 
>>> Also a 500W wind generator 100 yards from the battery bank, feed with #10s 
>>> and then spliced to #12s (most of it just laying on the ground.  
>>> 
>>> Now I think the owner should have some responsibility to stop work when the 
>>> see things this awful, but what can/should we as an industry do about this? 
>>> What do we say to people that install stuff like this? Take them to court?
>>> 
>>> A small 2500w with surge of 5000w inverter was used here with 6 paralleled 
>>> 12V deep cycle batteries. Powering a few lights and a vacuum at first, a 
>>> well pump was added later. I could see the lights and vacuum, but a pump?  
>>> How do you go about wiring the output of an inverter like this?  From a 
>>> receptacle on the inverter to what? This guy cut an extension cord off and 
>>> splice it to some NM and ran it inside to the loads. No breaker, I just 
>>> can't get over the fact this guy sleeps at night...
>>> 
>>> 
>>> 
>>> 
>>> 
>>> 
>>> You should see the photos of this mess...
>>> 
>>> 
>>> Thank you for your thoughts,
>>> 
>>> 
>>> 
>>> Jesse
>>> 
>>> Sent from my iPhone
>>> 
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>> _______________________________________________
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> 
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