Hi Ross,

Just back from the site and I do have a couple of questions if you don't mind.


-          Shock absorber appears in good shape other than the blown out 
polyurethane bushing. I can easily find complete replacements for the whole 
shock absorber, but haven't found anyone selling just the bushing, you wouldn't 
have any ideas where one could find that?
[cid:image003.jpg@01CEB936.9401C6C0]



-          The SOOW cable coming from the brush assembly is cracked in several 
spots (picture attached.) Any chance for a field repair on this or replacement 
assembly from somewhere at this point? Or am I better off just sealing it up 
the best I can? The actual wires appear fine, just the outer layer is damaged.
[cid:image007.jpg@01CEB936.9401C6C0]


-          The blade edge tape is basically intact except for a couple of 
inches of hanging flap, which the customer has told me has been that way since 
the original install. How bad does it have to get before you would worry about 
it? Any source for replacement?

-          This is a 48V system. Turbine wiring is confirmed correct, battery 
wiring is correct, but the diversion load is wired differently than in the 
manual. The diversion load is 4 ea. 0.75 Ohm resistors, looks like 2 x 2 
series/parallel. It looks like the original installer removed the factory dump 
load wiring and installed their own. Do you have or know where I can find a 
more detailed wiring diagram for the diversion load? The manual is a little 
vague and doesn't anywhere show the actual diversion load wiring.

Thanks so much Ross, it is really generous of you to answer being off of the SW 
payroll as it were. If you find yourself in Fairbanks, Alaska anytime, give us 
a call and we'll show you around and take you out to lunch!

All best,
-Nathan

--
Nathan J. Stumpff
NABCEP Certified PV Installation Professional #091209-175
NABCEP Certified Solar Heating Installer #032412-14
Project Manager | Arctic Sun, LLC
nat...@arcticsun-llc.com <mailto:nat...@arcticsun-llc.com>  | (907) 457-1297
www.reina-llc.com<http://www.reina-llc.com/> | 
www.arcticsun-llc.com<http://www.arcticsun-llc.com/>
[cid:image001.png@01CEB932.E3647CC0]<http://www.facebook.com/ArcticSunLLC>

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ross Taylor
Sent: Friday, September 20, 2013 10:32 AM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Whisper 500 service

Hi Nathan,

I worked for SWWP for years and would be happy to speak with you and answer any 
questions I can.

Definitely check the furling return spring and make sure it's not broken.  It 
should be about 4.5-inches long.  It's a plastic coated steel spring and when 
the coating cracks (especially in coastal environments) the spring corrodes and 
breaks.  With a broken spring, the turbine can remain balanced in furl.

Also check the shock absorber and make sure the shaft isn't corroded and that 
it moves freely in both directions.  It's a dual-speed racing shock, moving 
faster in one direction (extension) than the other (compression).

Verify that the phase-to-phase output voltages are similar.  You'll have three 
measurements and they should be close.

Of course, also check the bearings and fasteners as well.  That's a given, 
sorry to state the obvious.  While you're there, also make sure the original 
installer put the blades on right.  The four-bolt pattern is symmetrical, so 
it's possible to install the blades backwards.  Most folks not familiar with 
wind turbines would put the blades on with the curved side facing the wind...

And, finally, see if the customer can provide you with any output data.  If 
it's performing well, that's a good sign the blades were put on right and the 
voltages were configured correctly.  But, if they called you due to low output 
concerns, then it might be wise to check the voltage settings.  The 500 can be 
set up for 24, 36, or 48 volt systems.  There are three things to change and if 
the original installer skipped one of them it can either lead to damage or low 
output, depending upon what was done.

If you have more questions or need to bounce anything off me, feel free to 
email me directly.  wind.trai...@gmail.com<mailto:wind.trai...@gmail.com>

Best wishes,

Ross

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