Several years ago we added 3,200 watts to an existing 24V system with an APT 4B, which has only 5 CD-style DC breaker spaces. We had to add four more OBDC panel-mount breakers. We installed them in the cover of the SW4024's DC conduit box. Same method; drill, jigsaw with tape to protect against scratches, and files. This one had to look clean, as it was a permitted/inspected upgrade and it had to look like it was done that way at the factory. Probably took an hour to get it right and fool the AHJ....

Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder, Positive Energy, Inc.

A Certified B CorporationTM
3209 Richards Lane
Santa Fe, New Mexico 87507

505 424-1112 office 780-2738 cell
www.positiveenergysolar.com

 

On 9/25/2013 3:15 PM, Jesse Dahl wrote:
I just did this for my fish house. I drilled holes first to eat up most of the spot I wanted to remove and then used a jig saw. I filed the area after I was done. It looks good. I put a very thin bead of grey caulk around the edge to hide the spot that I "colored outside the line".

Sent from my iPhone

On Sep 25, 2013, at 1:50 PM, Ray Walters <r...@solarray.com> wrote:

I just did one with 32 tooth/ in. jig saw, then filed it to clean the edges.  Came out decent, but took about 20 minutes.
I would tape over as well to avoid scratches.
I know they make punches, but they're stupid expensive, and easy to break the corners off.
R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760
On 9/25/2013 12:06 PM, Drake wrote:
Hello Wrenches,

Has anyone come up with a good way to make clean breaker space knockouts in an enclosure?

Thanks,

Drake

Drake Chamberlin
Athens Electric LLC
OH License 44810
CO License 3773
NABCEP Certified Solar PV Installer
740-448-7328
http://athens-electric.com/
 



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