Troy,
This is my first post. 
We install 32 amp rated output inverters, reduce the main breaker to 175amp, or 
line side tap. 

Phil Forest
South Mountain Company

> On Apr 2, 2014, at 1:40 PM, Troy Harvey <tahar...@heliocentric.org> wrote:
> 
> Thanks Bill, Makes sense to me too. Splitting your current over two sections 
> of busbar, as calculated by P=I^2R, does seem like it will in reality reduce 
> the heat load in the load center.
> 
> However, no good AHJ solutions today. We are finding the most customers have 
> been moving towards larger systems as panel prices have fallen. If typical 
> service is 200AMP, and that average american household usage is ~32kWh/day, 
> that is approx. a 8kW system in most areas. And 8kW inverter * 125% means a 
> 43AMP backfeed. Next size up is 50amp. That is bigger than 120%. This is most 
> every project we work on these days is over 120%. 
> 
> So how is everyone else dealing with this?
> 
> thanks,
> 
> Troy Harvey
> 
> 
> 
> 
>> On Mar 28, 2014, at 8:38 PM, Bill Brooks <billbroo...@yahoo.com> wrote:
>> 
>> Dave and Troy,
>>  
>> I don’t think JW had his facts correct on this. The standard test for a 
>> busbar is to place the highest allowable breakers directly below the main 
>> breaker to test for overtemperature of the busbar. With the requirement for 
>> Article 220 compliance of the panel, a panel that actually complies with 
>> Article 220 could go to 200% and will likely run cooler than a panel only 
>> fed by the utility.
>>  
>> Devil’s advocates state that people violate Article 220 all the time so we 
>> need to be conservative.
>>  
>> Make a proposal at the meeting in Golden on April 9-10 and you may become 
>> famous.
>>  
>> Bill.
>>  
>> From: re-wrenches-boun...@lists.re-wrenches.org 
>> [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Troy Harvey
>> Sent: Friday, March 28, 2014 1:35 PM
>> To: RE-wrenches
>> Subject: Re: [RE-wrenches] Busbar 120% rule
>>  
>> Very interesting. 
>>  
>> So, it is not a overcurrent risk, but a heat issue that may lead to a 
>> nuisance breaker tripping issue?
>>  
>>  
>> On Mar 27, 2014, at 12:46 PM, Dave Click <davecl...@fsec.ucf.edu> wrote:
>> 
>> 
>> I had a nice response all typed up before rediscovering my original source. 
>> Simple answer: there's still a thermal load to deal with even though there's 
>> no point on the bus seeing a current above the busbar rating. I am a linking 
>> machine today:
>> http://www.nmsu.edu/~tdi/Photovoltaics/Codes-Stds/690.64(B)(2)Load%20Side%20Connections.pdf
>> 
>> While this situation of connecting supply overcurrent devices at opposite 
>> ends may be 
>> safe for restricted conductors, it may not be suitable for busbars in panel 
>> boards, even 
>> though this allowance is in the 2008 NEC. Panel boards are subject to busbar 
>> current 
>> limitations and are also subject to thermal limitations due to the heating 
>> associated with 
>> the thermal trip elements in the common thermal/magnetic molded case circuit 
>> breakers. 
>> For example a 100-amp, 120/240V panel board is tested during the listing 
>> process with a 
>> 100 amp main breaker and two 100-amp load breakers (one per phase) mounted 
>> directly 
>> below the main breaker. The ambient temperature is raised to 45 degrees 
>> Celsius, the 
>> input and output currents are set at 100 amps, the temperature is allowed to 
>> stabilize, 
>> and the panel must pass this test with no deformation of any parts. If we 
>> add a backfed 
>> PV breaker pair, for example 50 amps, at the bottom of the panel, and if the 
>> loads on the 
>> panel were increased to 150 amps, no breakers would trip, no busbars would 
>> be over 
>> loaded, but the thermal load in the panel would be that associated with 300 
>> amps, not the 
>> 200 amps the panel was designed and listed for. Panel manufacturers have 
>> stated that 
>> these panels cannot pass UL listing tests with those excessive thermal loads.
>> 
>> On 2014/3/27, 14:34, Troy Harvey wrote:
>> I am wondering about the busbar 120% rule, and if there is any wiggle room 
>> in the 2014 NEC.
>>  
>> Fundamentally I don't understand the 120% rule. If my solar breaker is 
>> installed properly at the bottom of the busbar, and the grid-tie breaker is 
>> installed at the top, and the busbar itself is rated for 120% of the panel 
>> rating, I don't see any means by which a solar breaker of a size 
>> substantially larger than 120%  could cause a problem. There can be no place 
>> on the busbar under any situation (that I can think of) that would exceed 
>> 120% because the supply current is coming from opposite ends of the bus bar 
>> - even in the worst case load situation. So even if I had a huge PV system 
>> (100A), backfeeding the bottom of a 200A panel, I don't see a situation 
>> where there is more than 200A over any one section of busbar. Am I wrong, or 
>> is the NEC just too prescriptive for its own good?
>>  
>> Also would you say that the 120% is based on the inverter max output or 
>> backfeed breaker size?
>>  
>>  
>> thanks,
>> 
>> Troy Harvey
>> ---------------------
>> Principal Engineer
>> Heliocentric
>> 801-453-9434
>> tahar...@heliocentric.org
>> 
>> 
>> 
>> 
>> 
>> 
>> _______________________________________________
>> List sponsored by Home Power magazine
>>  
>> List Address: RE-wrenches@lists.re-wrenches.org
>>  
>> Change email address & settings:
>> http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>>  
>> List-Archive: 
>> http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>>  
>> List rules & etiquette:
>> www.re-wrenches.org/etiquette.htm
>>  
>> Check out participant bios:
>> www.members.re-wrenches.org
>>  
>>  
>> _______________________________________________
>> List sponsored by Home Power magazine
>> 
>> List Address: RE-wrenches@lists.re-wrenches.org
>> 
>> Change email address & settings:
>> http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>> 
>> List-Archive: 
>> http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>> 
>> List rules & etiquette:
>> www.re-wrenches.org/etiquette.htm
>> 
>> Check out participant bios:
>> www.members.re-wrenches.org
>> 
>>  
>> 
>> 
>>      
>> This email is free from viruses and malware because avast! Antivirus 
>> protection is active.
>> 
>> 
>> _______________________________________________
>> List sponsored by Home Power magazine
>> 
>> List Address: RE-wrenches@lists.re-wrenches.org
>> 
>> Change email address & settings:
>> http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
>> 
>> List-Archive: 
>> http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
>> 
>> List rules & etiquette:
>> www.re-wrenches.org/etiquette.htm
>> 
>> Check out participant bios:
>> www.members.re-wrenches.org
> 
> _______________________________________________
> List sponsored by Home Power magazine
> 
> List Address: RE-wrenches@lists.re-wrenches.org
> 
> Change email address & settings:
> http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
> 
> List-Archive: 
> http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org
> 
> List rules & etiquette:
> www.re-wrenches.org/etiquette.htm
> 
> Check out participant bios:
> www.members.re-wrenches.org
> 
_______________________________________________
List sponsored by Home Power magazine

List Address: RE-wrenches@lists.re-wrenches.org

Change email address & settings:
http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org

List-Archive: http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org

List rules & etiquette:
www.re-wrenches.org/etiquette.htm

Check out participant bios:
www.members.re-wrenches.org

Reply via email to