Around here, wood dry rots around the screws, so after about 5 years, timber built frames are blowing apart. While it might be possible to do a decent timber base frame using pressure treated wood and carriage bolts for the attachments, you could not use wood for the final cross rails as you noted. Actually any of us that do roof mounts are technically using a timber base frame, but certainly not for the rails!

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 5/29/2015 1:59 PM, Dana wrote:

I visited a PV array owner built out of pressure treated wood and AL angle. The wood had warped and twisted and several modules were cracked as a result of the tension on the panels.

As I tried to move the thought process to all metal (either AL or iron) I met total resistance. I wished him a great day and got in my truck & drove off.

It takes all types in this world.

----------------------------------------------------------------------------

Dana Orzel

Great Solar Works, Inc -  NABCEP # 051112-136

E - d...@solarwork.com  - Web - solarwork.com

O - 970.626.5253  C - 208.721.7003

"Responsible Technologies for Responsible People since 1988"

*P*Please consider the environment before printing this email.

*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Glenn Burt
*Sent:* Friday, May 29, 2015 1:53 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] iron & aluminum

Stainless steel bolts and nuts as well as Ss flat washers where the dissimilar metals meet to keep them separated works OK.

Sincerely,
Glenn Burt
Sent from my 'smart' phone so please excuse grammar and typos.

------------------------------------------------------------------------

*From: *RM You <mailto:solarea...@solareagle.com>
*Sent: *‎5/‎28/‎2015 22:21
*To: *RE-wrenches <mailto:re-wrenches@lists.re-wrenches.org>
*Subject: *[RE-wrenches] iron & aluminum

Hi Wrenches, I have had a couple of customers want to fabricate their own PV pole mounts and racks out of iron. Aside from the galvanic corrosion and weight issues is there anything else I should caution these guys about? Any stories about failures etc? My druthers are to stay with the engineered aluminum pole mounts but when you’re dealing with someone with fabrication experience and the cost for pre-fab is high then the obvious outcome occurs. If the unit is properly treated/painted I imagine it could last many years. Is there a way to attach an anode to such a rack or would simple non conductive insulation between panels and rack be the best answer?

Ron Young
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