We just had that same concern, but once you torque the connection down there was no noticeable movement. As someone else mentioned the plastics can be tough to hold up to UV, temperature, compression, and thermal cycling. Once that hard plastic cracks and falls out, you definitely will have a loose connection.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 1/28/2016 11:19 AM, jay wrote:
My hesitation to that is the compressibility of the neoprene.

One of the things I like about nylon or similar hard plastics is they don’t compress so you do get a ridged structure.

jay

peltz power
On Jan 28, 2016, at 10:15 AM, Ray Walters <r...@solarray.com <mailto:r...@solarray.com>> wrote:

I would use a SS washer with integrated Neoprene rubber gasket. We use them on roof work, and Unirac uses them under the lag on their roof flashings.
<images.jpeg>
https://www.copperstate.com/shop/429/neoprene-washers

Thanks,
R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760
On 1/28/2016 8:25 AM, Jay wrote:
Hi Larry

I wasn't planning on installing anything between al and al. Just between SS and al. So the module will still be bolted directly to the al rack material. I'm not too worried about the grounding, and certainly not worried enough to install lay in lugs with copper to each module.

As lones pointed out, there are parts that would insulate the bolt.
But as the owner hasn't requested that, not going to suggest it!

I sure didn't plan on stirring the pot like this.
Just really wanted some help on sourcing the washers

Thanks

Jay
Peltz power

On Jan 28, 2016, at 6:49 AM, Starlight Solar Power Systems <la...@starlightsolar.com> wrote:

Hey Jay,

I’m still trying to picture this and had a thought: If you isolate the module from the rack electrically with these washers, and both are grounded, and the two grounds are not at the same potential (different length ground runs), you may be creating a path for high voltage into the array in event of a near lightning strike.

Also, if the washer is between the two metals, how will you isolate the bolt that puts them together from not touching the sides of the holes? Perhaps you need to look into non-conductive fasteners as well.

Larry Crutcher
Starlight Solar Power Systems






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