Aaron, there may or may not be an explanation for WHY this happened. We really love it when there is one though.

But being electronics and especially power electronics, it can go up without rhyme or reason even though lots have

gone into catching failures before shipping units. Four to eight hours of burn in is done on every charger...

This involves heating/cooling at regular intervals to get things to fail. But sometimes it just happens.

Even cosmic rays can be the culprit if they happen to go through just the right place on a silicon die

in the power stage transistors. Hard to catch one of those. Lightning of course and its HV electric

fields nearby are also possible. Then again it could be a bad solder joint or component. i.e Workmanship.

In that regard, just shipping a unit can jar something loose. We (Midnite) do a physical

slight shock test on every unit as well but, sometimes UPS and their gentle shipping

methods can shake something loose that should not have moved around.

Power products are very difficult to do for all the companies. Hopefully we can get

even better at catching failures at the factory before they get out. There is some of this

production and testing methods on a video on our web site that might give you an

idea of how we make these. Front page, upper left corner as I remember. Factory tour
or similar.

boB


On 5/30/2016 7:59 PM, Aaron Mandelkorn wrote:

Thanks all for the replies. Battery voltage was 13v on this 48 volt system. How they drained so low I just don't know. Low batter cut off was set and there were no DC loads. Not to sure what to make if this. Will be contacting midnite tomorrow.

Aaron Mandelkorn
Owner/Solar Specialist
Renewable Energy Outfitters
www.reosolar.com <http://www.reosolar.com>
www.offgriddepot.biz <http://www.offgriddepot.biz>
970-596-3744
719-221-5249
reoso...@gmail.com <mailto:reoso...@gmail.com>

On May 30, 2016 8:43 PM, "Dan Fink" <danbo...@gmail.com <mailto:danbo...@gmail.com>> wrote:

    MPPT does need a minimum battery voltage to wake up and start
    charging, at least 9 volts -- I once arrived at a remote site on a
    sunny day, the PV input breaker had tripped, batteries were under
    9v, no charging despite the sunny weather until I woke the MPPT up
    with jumper cables from my truck battery.

    Dan Fink
    Adjunct Professor of Solar Energy Technology, Ecotech Institute
    IREC Certified Instructor™ for:
    ~ PV Installation Professional
    ~ Small Wind Installer
    Executive Director, Buckville Energy
    NABCEP Registered Continuing Education Providers™
    970.672.4342 <tel:970.672.4342>


    On Mon, May 30, 2016 at 5:59 PM, Aaron Mandelkorn
    <reoso...@gmail.com <mailto:reoso...@gmail.com>> wrote:

        Hi all. I returned to a off grid site today after having no
        winter access. It appears as though the classic 150 charge
        controller has failed. The batteries are completely
        discharged. The classics screen will flash occasionally as
        well as a yellow light on this left front of the controller
        but wont turn on. Does the classic have a minimum voltage
        requirement needed to turn on? Has anyone else experienced
        this?  I can't figure out what happened to cause this issue.

        Thanks

        Aaron Mandelkorn
        Owner/Solar Specialist
        Renewable Energy Outfitters
        www.reosolar.com <http://www.reosolar.com>
        www.offgriddepot.biz <http://www.offgriddepot.biz>
        970-596-3744 <tel:970-596-3744>
        719-221-5249 <tel:719-221-5249>
        reoso...@gmail.com <mailto:reoso...@gmail.com>


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