Mike: Without doing a lot of research, I seem to recall what you are stating 
about using the Buchanan splices is true if the PV wire, micro-inverter trunk 
cable, or DC optimizer fine stranded wire is 19 strands or less. 

Regards,

Gary Willett
Icarus Engineering LLC

Sent from my iPhone 5s

> On Sep 6, 2016, at 6:47 PM, MDElectricSolar . <mdelectricso...@gmail.com> 
> wrote:
> 
> Never had an issue, they crimp fine. But just like with any electrical work, 
> you must pay attention all day long!
> Mike
> 
>> On Tue, Sep 6, 2016 at 4:21 PM, Benn Kilburn <b...@skyfireenergy.com> wrote:
>> August, et al,
>> Do you have any issues with crimping the fine wires that are typically on a 
>> microinverter cable, to a coarse stranded or solid wire? 
>> Or, do you know if there is an issue with using these crimps with fine 
>> stranded wire?
>> 
>> Benn Kilburn
>> SkyFire Energy Inc. 
>> 780-906-7807
>> 
>>> On Sep 6, 2016, at 3:55 PM, August Goers <aug...@luminalt.com> wrote:
>>> 
>>> We’re using ideal/Buchanan splice cap crimp connectors as I’ve posted here 
>>> a couple of times:
>>> 
>>>  
>>> 
>>> http://www.idealind.com/ideal-electrical/us/en/products/wire-termination/60-crimp-connectors/copper-splice-cap-crimp-connectors.aspx
>>> 
>>>  
>>> 
>>> We really like these in nearly every way. I just spoke with Ideal on the 
>>> phone to verify their listing for damp/wet locations. They gave me a verbal 
>>> okay to use them in outdoor boxes, but don’t have any documentation 
>>> providing a specific listing for this purpose. This puts us in a bind, but 
>>> they still seem like the least of all evils.
>>> 
>>>  
>>> 
>>> It looks from Jerry’s picture that the box got wet inside. You can see 
>>> signs of dirty water intrusion towards the back of the box and the wires 
>>> look they were once muddy as well. The outdoor rated wire nuts that are 
>>> pre-packed with grease likely would have been okay in a very wet box 
>>> provided they were assembled properly. We are putting weep holes in our 
>>> boxes and conduit bodies because we’ve had multiple issues with water 
>>> flooding boxes and conduits. Dirty conductive water and 600 VDC don’t mix 
>>> well.
>>> 
>>>  
>>> 
>>> August
>>> 
>>>  
>>> 
>>> From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
>>> Behalf Of Jason Szumlanski
>>> Sent: Tuesday, September 06, 2016 1:25 PM
>>> To: RE-wrenches
>>> Subject: Re: [RE-wrenches] Wire nuts
>>> 
>>>  
>>> 
>>> I was just called last week to a three phase Enphase system installed by 
>>> others with three of eight strings that were exhibiting erratic voltages on 
>>> random phases. First I checked the combiner panels and everything checked 
>>> out. I went to the roof and discovered that wet rated wire nuts were used 
>>> (red). The first of eight j-boxes that I opened, I just pushed a wire a 
>>> little and heard crackling sounds. I didn't have to go any further... bad 
>>> connections. Problem identified.
>>> 
>>>  
>>> 
>>> So the question remains... what ARE you using? There is a recent thread 
>>> about fine stranded wire and Polaris taps not being acceptable. There are 
>>> also people using Alumiconn and Polaris black connectors, which are not 
>>> rated for wet/damp locations. This all ties in together in terms of best 
>>> practices in roof junction/transition boxes.
>>> 
>>>  
>>> 
>>>  
>>> 
>>> ​Jason Szumlanski​
>>> 
>>> 
>>> 
>>>  
>>> 
>>>  
>>> 
>>>  
>>> 
>>> On Tue, Sep 6, 2016 at 3:19 PM, August Goers <aug...@luminalt.com> wrote:
>>> 
>>> Are those wire nuts listed for wet locations? Most ideal outdoor (damp/wet) 
>>> rated wire nuts are blue or grey in my experience.
>>> 
>>>  
>>> 
>>> August
>>> 
>>> Luminalt
>>> 
>>>  
>>> 
>>> From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
>>> Behalf Of Benn Kilburn
>>> Sent: Tuesday, September 06, 2016 12:02 PM
>>> To: RE-wrenches
>>> Subject: Re: [RE-wrenches] Wire nuts
>>> 
>>>  
>>> 
>>> The reason i'm asking is that the only time i have seen a short, 
>>> first-hand, in a wire nut, was because it appeared that one wire was pushed 
>>> down rather than binding with the other wire, which would have happened if 
>>> the wires were not held tightly when the nut was twisted on.  Also, it was 
>>> a stranded wire (that was pushed down) being connected to a solid wire, 
>>> which is acceptable, but care must be taken to do it properly.
>>> 
>>> Also, on all the Ideal wire nut packages I have, the instructions say to 
>>> twist the wire nut on until there are two visible twists in the wire.  I 
>>> suppose this is to ensure the twist/connection is sufficient to make a 
>>> solid connection and perhaps to keep the wires together if the wire nut is 
>>> removed.
>>> 
>>> The ones in this photo do not look like they were installed as per the 
>>> instructions, which brings how much attention was put in to installing them 
>>> in the first place.
>>> 
>>> I've always questioned the why wire nuts are cautioned against, especially 
>>> considering how many wire nuts are used in residential and commercial jobs. 
>>>  I'm sure if there was a legit issue with them then insurance companies 
>>> would insist they not be used, such as aluminum wiring?
>>> 
>>> 
>>> 
>>> Benn Kilburn 
>>> 
>>> CSA Certified Solar Photovoltaic Systems Electrician, SkyFire Energy Inc
>>> 
>>> 14515 – 121A Ave NW | Edmonton, AB | T5L 2T2
>>> 
>>> P: 780-474-8992 | F: 888-405-5843 | www.skyfireenergy.com
>>> 
>>>     
>>> 
>>> 
>>> WE HAVE MOVED! Please note our new address above.
>>>  
>>> 
>>> On Tue, Sep 6, 2016 at 12:47 PM, Jerry Shafer <jerrysgarag...@gmail.com> 
>>> wrote:
>>> 
>>> All the other nuts are tight so l cant not say it was or not but l see this 
>>> alot and this was one that was caught just at the right time. 
>>> Jerry
>>> 
>>>  
>>> 
>>> On Sep 6, 2016 8:44 AM, "Benn Kilburn" <b...@skyfireenergy.com> wrote:
>>> 
>>> Jerry,
>>> 
>>> Can you confirm that this was caused by a failure of the wire nut, itself, 
>>> and not due to user error (not properly stripping enough jacket,  inserting 
>>> even length wires and sufficiently twisting on the wire nut)
>>> 
>>> Benn Kilburn
>>> 
>>> SkyFire Energy Inc. 
>>> 
>>> 780-906-7807
>>> 
>>> 
>>> On Sep 6, 2016, at 12:32 PM, Jerry Shafer <jerrysgarag...@gmail.com> wrote:
>>> 
>>> Wrenches
>>> Better pic
>>> 
>>>  
>>> 
>>> On Sep 5, 2016 4:52 PM, "Jerry Shafer" <jerrysgarag...@gmail.com> wrote:
>>> 
>>> To my fellow wrenches
>>> It comes up every so often and with DC, I will not use, approve or pass any 
>>> wire nuts on any DC side. Some say its OK but the facts are they will fail, 
>>> this connection was just six years and when l opened the junction box it 
>>> was glowing and by the looks of it has for some time. There are 8 strings 2 
>>> per string and thats a 12.5 % failure rate (the other one was completely 
>>> distroyed) not to mention the fire hazard in a PVC junction box.
>>> Please pass this along and tell everyone to stop using these. 
>>> Jerry
>>> 
>>> <2016-09-06 08.29.40.jpg>
>>> 
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> 
> -- 
> Michael & Jessica Nelson
> MD Electric & Solar Inc.
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