Both were new, same date batteries. 
Currents are so low there is no heat problem. 
Even Charging at 70 Amps does not produce much heat even after a few hours.
The batteries did expand into the containing box. Note that with many hundreds 
of similar installations, this is the only one that had this heat event.
Cables were 2/0 between and to the bus bar. No terminal heating took place.
Absorb ends after time only. Also, the alternator charges while driving at 13.9 
volts. Neither is a problem since current will drop to about 0.7 after 
saturation.


Thank you,

Larry Crutcher
Starlight Solar Power Systems






On May 10, 2018, at 3:02 PM, maver...@mavericksolar.com wrote:

Looks like a mix of old and new Batteries in a cabinet too small to drain 
excessive heat gain. Was the cabinet shaded? Or exposed to direct sun? Temp 
sensor on charging source?
What size interconnect cables were used? 
Was it a bus system? 
Absorb with End Amps was turned on?

Sent from my iPhone

On May 10, 2018, at 4:41 PM, Michael Morningstar <mjmornings...@gmail.com 
<mailto:mjmornings...@gmail.com>> wrote:

> <image1.jpeg>
> One year old. Well looked after system. 
> On May 10, 2018, at 1:42 PM, Starlight Solar Power Systems 
> <la...@starlightsolar.com <mailto:la...@starlightsolar.com>> wrote:
> 
>> Wrenches, 
>> 
>> Attached is a photo of my first thermal runaway event after 17 years and 
>> thousands of battery systems installed. These were in an RV. I checked every 
>> charge source and all are within specified charging parameters. No cause 
>> found. The owner is a single elderly lady that uses very little power in her 
>> RV and spend most of the time on shore power. She reported that the 
>> batteries were dead when she unplugged from shore power. This was i the 23rd 
>> month after installation. 
>> 
>> After I reported this to my Fullriver distributor, they told me that another 
>> set of DC400-6 had melted down just 1 month earlier and that they had fused 
>> together just like these. That is extreme heat. It is too peculiar to know 
>> of two similar events. This meltdown happened within the 2 year warranty 
>> period but my customer could not come back to us for another 3 months beyond 
>> the warranty period. Fullriver would not allow anything towards replacement 
>> do to the reporting date being grater than 24 months.
>> 
>> I would like to know has anyone else had a similar failure with Rolls or 
>> Fullriver AGM batteries, specifically L16 size.
>> 
>> Thank you,
>> 
>> Larry Crutcher
>> Starlight Solar Power Systems
>> 
>> 
>> 
>> <IMG_0627.jpeg>
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