Mark,

Sorry, I just barely joined the conversation... This is an interesting 
idea/project. You have a couple of obstacles... The first and biggest one is 
what Don said... unless you have a relatively rare 120V PV inverter, you're 
going to need 240 to the PV inverter. Now, this could be accomplished with a 
balancing transformer or a 2:1 transformer.

Now any battery-based inverter can be AC coupled, but if (as in this case) it's 
not rated for AC coupling, then it doesn't have the controls to protect itself 
or the battery. The PLC that monitors the battery voltage and runs the 
diversion load should work fine for protecting the batteries (so long as the 
water in the electric heater doesn't boil away, and there's no thermostat to 
turn off the diversion load). The only missing link is protecting the battery 
inverter. This inverter is only rated to pass 500W through, but if the battery 
is really low, and then the sun comes out, the PV inverter may try to push 2kW 
through the inverter into the battery. Since the battery is really low, your 
PLC won't activate the diversion controller in time. This could potentially fry 
the inverter.

Now, perhaps, in addition to monitoring the battery voltage, if your PLC was 
also monitoring the current going into the inverter on the AC outputs, then 
your PLC could activate the diversion load in order to prevent more than 
perhaps 300W from back-feeding into the inverter (to give you a safety margin). 
Assuming that the PLC works correctly and never has any bugs, then this should 
work out just fine.

Thanks,
Kienan

Maxfield Solar
maxfieldso...@hotmail.com<mailto:maxfieldso...@hotmail.com>
(801) 631-5584 (Cell)
________________________________
From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> on behalf of Jay 
<jay.pe...@gmail.com>
Sent: Wednesday, March 4, 2020 11:59 AM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: Re: [RE-wrenches] OK, so what would happen if I do this...

I’m not sure I agree. The battery charger is just another load to his other 
loads.
They will cycle on and off.

The whole design is sort of cobbled. I’m guessing that John is looking for a 
fun project.

Jay

On Mar 4, 2020, at 10:21 AM, Kent Osterberg <k...@coveoregon.com> wrote:

 Jay,

My point is that even if the diversion load can handle all of the watts and the 
PLC is fast enough to react to changes in the ac voltage, the system will 
probably still be unstable because the battery charger is in the control loop.

Kent Osterberg
Blue Mountain Solar



On 3/4/2020 9:25 AM, Jay wrote:
Hi Kent,

Johns diversion load/controller would take have to take care of watts and ac 
voltage parameters.



Jay



On Mar 4, 2020, at 9:00 AM, Kent Osterberg 
<k...@coveoregon.com><mailto:k...@coveoregon.com> wrote:

 If using an ac battery charger to get power around the inverter to the 
batteries it would have to be rated for the full power of the PV array. 
Otherwise, you couldn't divert the full power of the array on the dc side. For 
a 24-volt battery, it would require a battery charger rated for over 80 amps. 
That alone seems risky with a 100Ah battery. To add to the difficulty of this 
approach the battery charger would add a delay time in the control loop that 
would almost certainly result in an unstable system.

Kent Osterberg


On 3/3/2020 7:53 PM, Jay wrote:
Or a charger such as Iota, or power max.

Jay
Peltz power.

On Mar 3, 2020, at 7:24 PM, 
d...@energysolarnow.com<mailto:d...@energysolarnow.com> wrote:


You wrote that you would connect the Exeltech to just one of the service phases.
But most GT inverters are 240 and require both phases. Is yours different? You 
did not mention which model it is.
Also, as Kent Osterberg mentioned, the Exeltech will not charge its batteries 
from the AC output.
Your scheme with the PLC controlling an SCR leaves unaddressed how any charge 
current gets directed into the batteries to allegedly raise their voltage. Is 
there a charger somewhere in this scheme?
You still need some way to charge batteries from solar. How about connecting a 
charge controller to some of the solar panels?

Don Barch
Energy Solar
-------- Original Message --------
Subject: RE-wrenches Digest, Vol 13, Issue 59
From: 
re-wrenches-requ...@lists.re-wrenches.org<mailto:re-wrenches-requ...@lists.re-wrenches.org>
Date: Sun, March 01, 2020 2:19 pm
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Today's Topics:

1. OK, so what iwould happen if I do this... (Mark Frye)
2. Re: OK, so what iwould happen if I do this... (frenergy)
3. Re: OK, so what iwould happen if I do this... (Kent Osterberg)
4. Re: OK, so what iwould happen if I do this... (Jerry Shafer)


----------------------------------------------------------------------

Message: 1
Date: Sat, 29 Feb 2020 15:27:32 -0800
From: Mark Frye <ma...@berkeleysolar.com<mailto:ma...@berkeleysolar.com>>
To: RE-wrenches 
<re-wrenches@lists.re-wrenches.org<mailto:re-wrenches@lists.re-wrenches.org>>
Subject: [RE-wrenches] OK, so what iwould happen if I do this...
Message-ID: 
<93731c38-40b5-7c63-1d74-a879fbdd9...@berkeleysolar.com<mailto:93731c38-40b5-7c63-1d74-a879fbdd9...@berkeleysolar.com>>
Content-Type: text/plain; charset=utf-8; format=flowed

I have 2kw of grid tied PV on my house.

Suppose I:

- Open the main breaker to disconnect from the grid

- I open the PV breaker

- I connect a small good quality inverter like an Exeltech XP 500 to one
of the phases of the service (120 VAC)

- I put a small battery pack, 100 AH at 24 VDC on the inverter

OK so far, I could run some small loads for a relatively short period of
time before the batteries get low

-I have a PLC with an AD input and DA output. On the input I measure the
battery voltage, on the output I control a SCR. The SCR controls a 2kw
immersion heater sitting in a big bucket of water. The PLC has a scan
time of 2 mS and I program it to increase the duty cycle of the SCR as
voltage of the battery rises above 24 VDC.

OK so far nothing has really changed from above.

- I close the PV breaker, the GT inverters see the battery inverter,
sync and connect after five minutes.

Voila, I can run house loads from 0 to 2kw with my existing GT PV with
the balance of energy dumped as needed to the immersion heater.

Right?

Mark Frye



------------------------------

Message: 2
Date: Sun, 1 Mar 2020 06:26:27 -0800
From: frenergy <frene...@psln.com<mailto:frene...@psln.com>>
To: re-wrenches@lists.re-wrenches.org<mailto:re-wrenches@lists.re-wrenches.org>
Subject: Re: [RE-wrenches] OK, so what iwould happen if I do this...
Message-ID: 
<c97234cd-4441-34d7-740c-51f07837b...@psln.com<mailto:c97234cd-4441-34d7-740c-51f07837b...@psln.com>>
Content-Type: text/plain; charset=utf-8; format=flowed

Mark,

??? ??? ??? OR, you change-out your inverter to an SMA with Secure
Power Supply and during grid power outage, while there is some sun on
the panels, you would have up to 2KW of 120VAC power on the SPS circuit
by just flipping a switch. We usually install a 4X outdoor box with a
120 VAC outlet ganged with a switch right under the inverter and let the
customer run the power to the : frig, lights, battery charger, TV or
whatever during an outage, though some romex could be run to close to
the frig.

Bill

Feather River Solar Electric
Bill Battagin, Owner
4291 Nelson St.
Taylorsville, CA 95983
530.284.7849
CA Lic 874049
www.frenergy.net<http://www.frenergy.net>

On 2/29/2020 3:27 PM, Mark Frye wrote:
> I have 2kw of grid tied PV on my house.
>
> Suppose I:
>
> - Open the main breaker to disconnect from the grid
>
> - I open the PV breaker
>
> - I connect a small good quality inverter like an Exeltech XP 500 to
> one of the phases of the service (120 VAC)
>
> - I put a small battery pack, 100 AH at 24 VDC on the inverter
>
> OK so far, I could run some small loads for a relatively short period
> of time before the batteries get low
>
> -I have a PLC with an AD input and DA output. On the input I measure
> the battery voltage, on the output I control a SCR. The SCR controls a
> 2kw immersion heater sitting in a big bucket of water. The PLC has a
> scan time of 2 mS and I program it to increase the duty cycle of the
> SCR as voltage of the battery rises above 24 VDC.
>
> OK so far nothing has really changed from above.
>
> - I close the PV breaker, the GT inverters see the battery inverter,
> sync and connect after five minutes.
>
> Voila, I can run house loads from 0 to 2kw with my existing GT PV with
> the balance of energy dumped as needed to the immersion heater.
>
> Right?
>
> Mark Frye
>
> _______________________________________________
> List sponsored by Redwood Alliance
>
> List Address: 
> RE-wrenches@lists.re-wrenches.org<mailto:RE-wrenches@lists.re-wrenches.org>
>
> Change listserver email address & settings:
> http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org
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>
>
--


--
This email has been checked for viruses by Avast antivirus software.
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------------------------------

Message: 3
Date: Sun, 1 Mar 2020 08:58:45 -0800
From: Kent Osterberg <k...@coveoregon.com<mailto:k...@coveoregon.com>>
To: re-wrenches@lists.re-wrenches.org<mailto:re-wrenches@lists.re-wrenches.org>
Subject: Re: [RE-wrenches] OK, so what iwould happen if I do this...
Message-ID: 
<9e32901e-c5d4-ff70-9c44-406cc6d48...@coveoregon.com<mailto:9e32901e-c5d4-ff70-9c44-406cc6d48...@coveoregon.com>>
Content-Type: text/plain; charset=utf-8; format=flowed

Mark,

I believe that your plan would fail because you are forcing power to
flow through the XP inverter backwards to charge the batteries. I don't
believe the XP inverter can do that. The grid tied inverter would
probably connect then immediately shut down, or connect and immediately
ruin the XP inverter. It would work if you had a inverter with a
bidirectional architecture like a Magnum, Outback, or Schneider
inverter. But even then you'd have a hazardous situation because the
cooling water is going to evaporate.

Kent Osterberg
Blue Mountain Solar


On 2/29/2020 3:27 PM, Mark Frye wrote:
> I have 2kw of grid tied PV on my house.
>
> Suppose I:
>
> - Open the main breaker to disconnect from the grid
>
> - I open the PV breaker
>
> - I connect a small good quality inverter like an Exeltech XP 500 to
> one of the phases of the service (120 VAC)
>
> - I put a small battery pack, 100 AH at 24 VDC on the inverter
>
> OK so far, I could run some small loads for a relatively short period
> of time before the batteries get low
>
> -I have a PLC with an AD input and DA output. On the input I measure
> the battery voltage, on the output I control a SCR. The SCR controls a
> 2kw immersion heater sitting in a big bucket of water. The PLC has a
> scan time of 2 mS and I program it to increase the duty cycle of the
> SCR as voltage of the battery rises above 24 VDC.
>
> OK so far nothing has really changed from above.
>
> - I close the PV breaker, the GT inverters see the battery inverter,
> sync and connect after five minutes.
>
> Voila, I can run house loads from 0 to 2kw with my existing GT PV with
> the balance of energy dumped as needed to the immersion heater.
>
> Right?
>
> Mark Frye
>
> _______________________________________________
> List sponsored by Redwood Alliance
>
> List Address: 
> RE-wrenches@lists.re-wrenches.org<mailto:RE-wrenches@lists.re-wrenches.org>
>
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>
>



------------------------------

Message: 4
Date: Sun, 1 Mar 2020 07:31:36 -1000
From: Jerry Shafer <jerrysgarag...@gmail.com<mailto:jerrysgarag...@gmail.com>>
To: RE-wrenches 
<re-wrenches@lists.re-wrenches.org<mailto:re-wrenches@lists.re-wrenches.org>>
Subject: Re: [RE-wrenches] OK, so what iwould happen if I do this...
Message-ID:
<camufgmvybnmmzge__tjds9xpfsou59jdf3wwskfhjw291vg...@mail.gmail.com<mailto:camufgmvybnmmzge__tjds9xpfsou59jdf3wwskfhjw291vg...@mail.gmail.com>>
Content-Type: text/plain; charset="utf-8"

Mark
What you are saying is to AC couple but most likely this would fail as your
battery fills not enough loads HBCO or to much loads and your battery does
a LBCO, either way you would be better off spending the money in a maybe a
Outback Skybox easy install and is high voltage PV input and even a small
48 volt bank but think about storage
Jerry

On Sat, Feb 29, 2020 at 1:27 PM Mark Frye 
<ma...@berkeleysolar.com<mailto:ma...@berkeleysolar.com>> wrote:

> I have 2kw of grid tied PV on my house.
>
> Suppose I:
>
> - Open the main breaker to disconnect from the grid
>
> - I open the PV breaker
>
> - I connect a small good quality inverter like an Exeltech XP 500 to one
> of the phases of the service (120 VAC)
>
> - I put a small battery pack, 100 AH at 24 VDC on the inverter
>
> OK so far, I could run some small loads for a relatively short period of
> time before the batteries get low
>
> -I have a PLC with an AD input and DA output. On the input I measure the
> battery voltage, on the output I control a SCR. The SCR controls a 2kw
> immersion heater sitting in a big bucket of water. The PLC has a scan
> time of 2 mS and I program it to increase the duty cycle of the SCR as
> voltage of the battery rises above 24 VDC.
>
> OK so far nothing has really changed from above.
>
> - I close the PV breaker, the GT inverters see the battery inverter,
> sync and connect after five minutes.
>
> Voila, I can run house loads from 0 to 2kw with my existing GT PV with
> the balance of energy dumped as needed to the immersion heater.
>
> Right?
>
> Mark Frye
>
> _______________________________________________
> List sponsored by Redwood Alliance
>
> List Address: 
> RE-wrenches@lists.re-wrenches.org<mailto:RE-wrenches@lists.re-wrenches.org>
>
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