Those voltage and frequency variations are way out.  No need for THD readings.  You can't reliably run a household with that much variation, it will start letting the magic smoke out of many of the appliances.  I'm not sure about a bad relay, I don't see how that would cause that variation.  That sounds more like a cooked control board.  I had lightning damage cause an inverter to put out 140 vac, while its onboard electronics read 120 vac.

If it helps, I have a used MS 4024 PAE (very low hours) that I could send to you.   Contact me off list if you want.

Ray Walters
Remote Solar

On 5/31/2023 4:15 PM, Chris Sparadeo via RE-wrenches wrote:
Ray, I don’t have too much time into troubleshooting, but I have confirmed that inverter AC output readings on the RC are suggesting steady voltage and frequency but my  meter readings are showing voltage from 108-135VAC per leg and 60-95 Hz with or without loads. It sounds like a bad AC relay, but I haven’t put in the head banging against the wall effort to track down tech support that the previous installer had.

I agree, a THD would be a good next step.

Kindly,

Chris



On Wed, May 31, 2023 at 5:06 PM Bradley Bassett via RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

    Just so you know, AEE Solar still has a bunch of Magnum panels and
    controls, no inverters, no support though. At least until they
    find someone to take it all. Keep an eye out for other close out
    stuff too. But, yes they are still going and working on getting
    better.

    Brad Bassett
    Retired---
    1985 Solar Engineering Services->Applied Power->Schott Applied
    Power->AEE Solar->AEE Solar (Mainstream Energy)->AEE Solar
    (Sunrun) 2023

    On Wed, May 31, 2023 at 12:29 PM Rich Nicol via RE-wrenches
    <re-wrenches@lists.re-wrenches.org> wrote:

        Magnum has been difficult that last 3 years – we currently
        multiple inverters that are down needing boards for repair
        that can’t be obtained. It appears stock of new inverters is
        just starting to trickle back into suppliers so we hope to see
        parts soon.

        It seemed Magnum quality took also took a hit when purchased
        by Sensata and I think operations were moved to a new
        location? – we found MMP’s shipped with missing parts etc. The
        best tech support engineer they had went to Outback, but then
        was lost tragically to complications from Covid.

        *From:*RE-wrenches
        [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf
        Of *Ray Walters via RE-wrenches
        *Sent:* Wednesday, May 31, 2023 1:51 PM
        *To:* re-wrenches@lists.re-wrenches.org
        *Cc:* Ray Walters
        *Subject:* Re: [RE-wrenches] Tech Support Issues with Sensata

        What were the issues?  I've not seen a Magnum have power
        quality troubles, but they are not the "grid" either.  My
        experience is that they are similar or a bit better than
        Outback, but certainly have measurable THD in the 4 to 5%
        range.  Its almost always finicky loads, and the inverter has
        always been within its tolerances, so I doubt you have an
        actual warranty issue.  However, I have seen inverter output
        get strange after lightning damage, which is not covered under
        warranty either.

        You need a decent meter that can measure THD, and can capture
        the peak voltage of the waveform.  A good oscilloscope is even
        better, so you can see the waveform.

        Stuff like clocks not keeping time, or certain digital
        controls on certain appliances not functioning, is not a
        warranty claim. Lights dimming, or LEDs flickering is not a
        warranty claim.  These are normal living off grid, and the
        only thing better than a Magnum for power quality is Exeltech
        in my experience.

        Ray Walters
        Remote Solar

        On 5/31/2023 11:37 AM, Chris Sparadeo via RE-wrenches wrote:

            Hi all,

            I have a client with a Magnum MS 4024- PAE inverter. There
            are some serious issues with power output quality and
            according to the client, another installer had started the
            RMA process while the inverter was still under warranty,
            however Sensata has not been responsive and has lost track
            of the case. They are asking for a new case to be
            initiated, but the inverter is now out of warranty. Has
            anyone out there had similar lack luster support issues
            with Sensata?

            Best,

            Chris

--
            Chris Sparadeo

            C_802-369-4458

            H_802-728-3059



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